Ipayipi Lensimbi le-API 5L X42 LSAW: Amakhono Okukhiqiza kanye Nemininingwane Yomkhiqizo

Incazelo emfushane:

I-Womic Steel inikeza ipayipi lensimbi le-API 5L X42 LSAW elisezingeni eliphezulu lokudlulisa uwoyela negesi ngomfutho ophakathi, amanethiwekhi okuqoqa igesi, kanye nemigqa yokujova amanzi. I-X42 inikeza amandla okukhiqiza amancane angu-290 MPa (42,100 psi), enikeza ukuthuthukiswa okungabizi kakhulu kusuka ku-GR.B kumaphrojekthi adinga ingcindezi ephezulu yokusebenza ngaphandle kokufinyelela izindleko ze-X52. Inqubo ye-LSAW ifaka phakathi izindlela zokushisela ipuleti eligoqiwe le-JCOE, UOE, kanye ne-rolled plate, konke kunikeza umthungo oqondile onobuqotho be-weld obuphezulu, ubude be-weld obufushane, kanye nokuqina okuhle kakhulu. Kumadayamitha amakhulu kakhulu noma ubukhulu bezindonga ezisindayo (kufika ku-50.8mm), i-Womic isebenzisa inhlanganisela yokushisela ipuleti kanye ne-multi-pass submited arc. Ububanzi bangaphandle busukela ku-219mm kuya ku-1,600mm (8″ – 63″), ubukhulu bezindonga busukela ku-5.0mm kuya ku-60mm (kuye ngenqubo), ubude bufika ku-24m. Isitifiketi sokugaya, ukuhlolwa kwamanzi, ukuhlolwa kwe-100% ultrasonic noma i-phased array, iziphetho ezibekiwe, kanye ne-anti-corrosion coating (3LPE, FBE, i-coal tar) kuyatholakala. Kufanelekela imigqa yokucindezela okuphakathi nolwandle kanye nolwandle, ukufakwa kwesakhiwo, kanye nesevisi emuncu (PSL2).

Usayizi Wepayipi Lensimbi ye-LSAW:Ububanzi Bangaphandle: 219mm – 1,600mm (8″ – 63″), Ubukhulu Bodonga: 5.0mm – 60.0mm (JCOE/UOE max 50.8mm, ipuleti eligoqiwe max 60mm), Ubude: 6m – 18m ejwayelekile, ubude obujwayelekile bufika ku-24m

Ipayipi Lensimbi Elijwayelekile Nelibanga Le-LSAW:I-API 5L X42 PSL1 / PSL2; iyatholakala futhi ku-API 5L X42 yesevisi emuncu (ihlolwe yi-HIC/SSC); okulingana ne-ISO 3183 L290

Ukusetshenziswa kwepayipi lensimbi le-LSAW:Ukuqoqwa kwegesi yemvelo enomfutho ophakathi (2–6 MPa), imigqa yokugeleza kawoyela ongahluziwe, imithombo yokujova amanzi, ama-riser caissons ase-offshore platform, ukuthuthwa kwe-slurry, ukuhlinzekwa kwamanzi anomfutho ophezulu, amapayipi esakhiwo samabhuloho namachweba, amapayipi ezinqubo zezimboni

I-Womic Steel inikeza amanani asezingeni eliphezulu futhi ancintisanayo epayipi lensimbi le-API 5L X42 LSAW, ipayipi elihlanganisiwe elihlanganisiwe elinomphetho oqondile, ipayipi lomugqa we-UOE, ipayipi lekhabhoni elinodonga olusindayo, ipayipi lokuqoqa igesi le-JCOE. Isitifiketi sokugaya i-EN 10204 3.1/3.2, ukuhlolwa kwamanzi, i-UT/PAUT, ukuphela okubekiwe, i-3PE/FBE/coal tar coating iyatholakala. Ukunikezwa ngqo kwasefektri kwamapayipi e-EPC namaphrojekthi esakhiwo emhlabeni jikelele.


Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

1. Insimbi Yomdabu: Amakhono Okukhiqiza kanye Namandla Enkampani

I-Womic Steel Group isebenzisa imigqa eminingi yokukhiqiza ye-LSAW ehlanganisa izindlela ezintathu eziyinhloko zokwakha ukuze kuhlangatshezwane nezidingo ezahlukene zephrojekthi:

● Umugqa we-JCOE:Kumadayamitha angu-406mm – 1,422mm (16″–56″), ubukhulu bodonga obufika ku-50.8mm. I-JCO yakha isinyathelo ngesinyathelo ngokwandiswa komshini. Ukusebenza kahle okuphezulu, ukuzungeza okuhle.

Umugqa we-UOE:Kumadayamitha angu-508mm – 1,220mm (20″–48″), ubukhulu bodonga bufika ku-40mm. Ukwakheka kwe-U bese kwakheka kwe-O ngokunwetshwa kwe-hydraulic. Ukunemba okuhle kakhulu kobukhulu, okukhethwayo ngensizakalo yamanzi ajulile kanye neyomuncu.

Ipuleti Eligoqiwe (Umthungo Owodwa):Kumadayamitha angu-600mm – 1,600mm (24″–63″), ubukhulu bodonga busukela ku-25mm kuya ku-60mm. Ipuleti elilodwa ligoqwe liyi-cylinder nge-weld eyodwa ende. Ilungele ubukhulu bodonga obunzima obungaphezu komthamo we-JCOE/UOE.

Ipuleti Eligoqiwe (Umthungo Ophindwe Kabili):Ukuze kube nobukhulu bodonga > 50.8mm kuya ku-80mm, kusetshenziswa amapuleti amabili ashiselwe ngobude. Avame ukusetshenziswa kumapayipi amaningi e-oyela-field anomfutho ophezulu.

Inani eliphelele lomthamo we-LSAW lidlula amathani angu-300,000 ngonyaka. I-Womic Steel iphethe i-API 5L Monogram, ISO 9001, CE PED, futhi ihlolwa njalo yi-ABS, DNV, TÜV, kanye ne-BV. Irekhodi lomhlaba wonke emazweni angaphezu kuka-80.

Ukuzivumelanisa nezimo kokukhiqiza:

I-JCOE: 406–1,422mm OD × 6.0–50.8mm Isisindo × ≤ 18m

I-UOE: 508–1,220mm OD × 6.0–40.0mm WIT × ≤ 24m (ukwandiswa kwemishini kuthuthukisa ukuzungeza)

Ipuleti eligoqiwe (umthungo owodwa): 600–1,600mm OD × 25–60mm Ubude × ≤ 12m (umkhawulo wesisindo)

Ipuleti eligoqiwe (umthungo ophindwe kabili): 1,000–2,000mm OD × 25–80mm Isisindo × ≤ 12m

Wonke amapayipi angahlinzekwa nge-PWHT (ukwelashwa kokushisa ngemuva kokushiswa) ukuze kusetshenziswe udonga olujiyile noma olumuncu.

2. I-API 5L X42: Izici Zokwakheka Kwezinto Nokusebenza

I-API 5L X42 iyi-line-strength grade yepayipi enamandla aphakathi nendawo enikeza amandla okukhiqiza okungenani angu-290 MPa (42,100 psi) kanye namandla okudonsa okungenani angu-415 MPa (60,200 psi). Igcwalisa igebe phakathi kwe-GR.B (245 MPa) kanye ne-X52 (360 MPa), evame ukucaciswa ezinhlelweni zokuqoqa igesi lapho izidingo zokucindezela ziphakathi kodwa ziphakeme kunemigqa yokusabalalisa ejwayelekile.

Ukwakheka Kwamakhemikhali (Ukuhlaziywa Kwezindebe, ubuningi be-% ngobuningi):

Isici I-API 5L X42 PSL1 (ubuningi %) I-API 5L X42 PSL2 (ubuningi %)
C 0.26 0.22
Mn 1.30 1.30
P 0.030 0.025
S 0.030 0.015
Si 0.45 0.45
I-Nb+V+Ti 0.05 0.05 (njengoba kuvunyelwene)

I-PSL2 idinga i-carbon equivalent (CEV) ≤ 0.43% ukuze kube nokushibilika okuthuthukisiwe ezimweni zasensimini.

Izakhiwo Zomshini (Izinga Lokushisa Legumbi):

Impahla I-API 5L X42 PSL1 I-API 5L X42 PSL2
Amandla Okukhiqiza (iminithi) 290 MPa (42,100 psi) 290–495 MPa
Amandla Okudonsa (iminithi) I-415 MPa (60,200 psi) 415–655 MPa
Ukwelulwa (iminithi) 23% (ngegeyiji engu-50mm) 22%
Ubulukhuni (ubuningi) Akucacisiwe 90 HRB
Ukuqina Komthelela (iminithi) Akudingeki 27 J @ 0°C (ongakukhetha -20°C)

Ukuqhathaniswa ne-GR.B kanye ne-X52:

Ibanga I-MPa ephumayo Isicelo Esijwayelekile
GR.B 245 Ukusatshalaliswa kwamanzi/igesi okujwayelekile
X42 290 Ukuqoqana kwegesi enomfutho ophakathi nendawo, ukufakwa kwamanzi
X52 360 Imigqa yesiqu enomfutho ophezulu

3. Ukuhambisana Nobubanzi Nokulinganisa Kwezindinganiso

Into Imininingwane
Okujwayelekile I-API 5L PSL1 / PSL2 (futhi i-ISO 3183 L290)
Izinqubo Zokukhiqiza I-JCOE, i-UOE, ipuleti eligoqiwe (umthungo owodwa/ophindwe kabili)
Ububanzi Bobubanzi Bangaphandle 219mm – 1,600mm (8″ – 63″)
Ububanzi Bokujiya Kodonga I-JCOE/UOE: 5.0mm – 50.8mm; Ipuleti eligoqiwe: 25mm – 60mm (kufika ku-80mm ngokwezifiso)
Ibanga Lobude Okujwayelekile: 6m, 12m, 18m; Okunwetshiwe: kufika ku-24m (JCOE/UOE) noma 12m (udonga olusindayo olugoqiwe)
Ukuqeda Ukuqeda Isiphelo Esilula (PE), Isiphelo Esibekiwe (BE) nge-API ngayinye 5L
Ukuqedwa Komphezulu Okungenalutho, Okugcotshwe ngamafutha, 3LPE, FBE, Coal Tar Epoxy, Liquid Epoxy
Ukubekezelelana I-OD: ±0.5% noma ±3.2mm (noma ngabe ingaphansi); Isisindo: -0% / +15%; Ubude: +50mm / -0mm

4. Ubukhulu Nemininingwane Etholakalayo – Ipayipi Lensimbi le-API 5L X42 LSAW (Osayizi Abajwayelekile Abakhethiwe)

I-OD (mm) Izinketho ze-WT (mm) Inqubo Isisindo Esilinganiselwayo (kg/m) Ubude Obujwayelekile
273 6.4, 8.0, 10.0, 12.5 I-JCOE 42.1 – 80.1 12m
324 6.4, 8.0, 10.0, 12.5, 14.0 I-JCOE 50.2 – 107.1 12m / 18m
406 8.0, 10.0, 12.5, 14.0, 16.0 I-JCOE/UOE 78.5 – 153.9 12m / 18m
508 8.0, 10.0, 12.5, 14.0, 16.0, 19.0 I-UOE 98.6 – 229.1 12m / 18m / 24m
610 10.0, 12.5, 14.0, 16.0, 19.0, 22.0 I-UOE 148.0 – 319.1 12m / 18m / 24m
711 10.0, 12.5, 14.0, 16.0, 19.0, 22.0, 25.4 I-JCOE/UOE 172.9 – 429.4 12m / 18m
813 12.5, 14.0, 16.0, 19.0, 22.0, 25.4, 30.0 I-JCOE 246.7 – 579.8 12m / 18m
914 14.0, 16.0, 19.0, 22.0, 25.4, 30.0, 35.0 I-JCOE 310.8 – 759.2 12m / 18m
1,016 16.0, 19.0, 22.0, 25.4, 30.0, 35.0, 40.0 I-JCOE/Egoqiwe 394.6 – 963.9 12m
1,220 19.0, 22.0, 25.4, 30.0, 35.0, 40.0, 45.0 Igoqwe (umthungo owodwa) 563.0 – 1,304.2 12m
1,422 25.4, 30.0, 35.0, 40.0, 45.0, 50.0 Kugoqwe (okukodwa/okuphindwe kabili) 875.1 – 1,692.5 12m
1,600 30.0, 40.0, 50.0, 60.0 Igoqwe (umthungo ophindwe kabili) 1,162 – 2,280 10m / 12m

Amapayipi odonga asindayo (≥ 40mm) ngokuvamile adinga i-PWHT ukuze kuncishiswe ukucindezeleka okusele futhi kuhlangatshezwane nemikhawulo yobulukhuni benkonzo emuncu.

5. Izindinganiso Ezivamile Namabanga – Ipayipi Lomugqa le-LSAW kanye Nepayipi Lokwakheka

Okujwayelekile Amabanga Ensimbi Isicelo Esijwayelekile Inqubo Yokwakha
I-API 5L PSL1/PSL2 X42, X52, X60, X65, X70 Ukudluliswa kukawoyela/igesi I-JCOE/UOE/Egoqiwe
I-ASTM A53 GR.B Amapayipi anengcindezi ephansi I-JCOE
I-ASTM A106 GR.B/C Izinga lokushisa eliphezulu I-JCOE/Egoqiwe
I-EN 10217-1 S235JR, S275JR Amapayipi okucindezela I-JCOE
I-EN 10219 S355JRH, S355J2H Izingxenye zesakhiwo I-JCOE/Egoqiwe
I-DNV-OS-F101 I-L290 (X42) Amapayipi angaphansi kolwandle I-UOE
I-BS 7191 I-L290 (X42) Isakhiwo sasogwini lolwandle I-UOE/Egoqiwe

Isifinyezo sokusetshenziswa:Amanethiwekhi okuqoqa igesi, imigqa yokufaka amanzi, izikhuphuli zasogwini, izinqwaba zesisekelo samabhuloho, amapayipi odaka, amapayipi okusebenza odongeni olusindayo ezindaweni zokuhluza.

6. Izinqubo Zokukhiqiza – I-LSAW (i-JCOE / i-UOE / Ipuleti Eligoqiwe) lepayipi lensimbi le-X42

I-Womic Steel ikhetha inqubo efanele ngokusekelwe kububanzi, ukujiya kodonga, kanye nezidingo zesakhiwo somshini.

Inqubo ye-JCOE (406–1,422mm OD, 6.0–50.8mm WET):

● Ukugaya umphetho wepuleti (i-X noma i-J bevel)

● Ukugoba (ukugoba) imiphetho ngaphambi kwesikhathi

● Ukwakha isimo sika-J (cindezela ngokucindezela)

● Ukwakheka komumo ka-C (uchungechunge lwamadayi)

● Ukwakheka kwesimo se-O (isilinda sokugcina)

● Ukushisela izikhonkwane (izikhonkwane eziqondile eduze komthungo)

● I-SAW Yangaphakathi (eyodwa noma enezintambo eziningi)

● I-Outer SAW (ngemuva kokususa i-back-gouging uma kudingeka)

● Ukwandiswa kwemishini (ukwanda kwe-OD okungu-1–1.5% ukuze kube nokuzungeza kanye nokukhululeka ekucindezelekeni)

● Kufanelekela ukusetshenziswa kwamapayipi amaningi, ibhalansi enhle yezindleko kanye nekhwalithi.

Inqubo ye-UOE (508–1,220mm OD, 6.0–40mm WET):

● Ukucindezela kwe-U kwenza ipuleti libe ngesimo se-U

● Ukucindezela kwe-O kuvala kube yisimo esiyindilinga

● I-Expander (yomshini) kuya kububanzi bokugcina kanye nokuzungeza

● Ukushisela okufana ne-JCOE kodwa okunamandla aphezulu

● Kukhethwa kakhulu kumapayipi amanzi ajulile kanye nesevisi emuncu ngenxa yokuzungeza okuphezulu (±0.2% OD) kanye nokucindezeleka okuphansi okusele.

Ipuleti Eligoqiwe (Umthungo Owodwa) Wodonga Olunzima (600–1,600mm OD, 25–60mm WIT):

● Ipuleti lensimbi elilodwa ligoqwa libe yisilinda kusetshenziswa umshini wokugoba onezimbobo ezintathu noma ezine

● Umthungo we-longitudinal oshiselwe nge-SAW (i-multi-pass, ngokuvamile izinhlangothi ezimbili)

● Akukho ukunwetshwa kwemishini (ukuzungeza kufinyelelwa ngokunemba kokugoqa)

● Kufanelekela amapayipi odonga aqinile lapho amathuluzi e-JCOE/UOE elinganiselwe khona

● Ngokuvamile kudinga i-PWHT (ukuqeda ukucindezeleka) ukuze kuhlangatshezwane nezidingo zokuqina kwenkonzo emuncu.

Ipuleti Eligoqiwe (Umthungo Ophindwe Kabili) Wodonga Olunzima Kakhulu / Ububanzi Obukhulu Kakhulu (1,000–2,000mm OD, 25–80mm WIT):

Amapuleti amabili asongwe abe yizilinda eziyingxenye futhi ahlanganiswa emithungweni emibili emide

Ngokuvamile kusetshenziselwa amapayipi amaningi anomfutho ophezulu, ama-penstock, kanye namakamelo amakhulu e-water hammer.

Zonke izindwangu zokushisela zihlolwe nge-100% UT kanye ne-RT.

Ukwelashwa Kokushisa Ngemva Kokushiswa (PWHT):Ukuze kube nobukhulu bodonga > 32mm noma ngenkonzo emuncu (H₂S), i-Womic inikeza ukwelashwa kokushisa okunciphisa ukucindezeleka esithandweni esingaphansi kwemoto noma endaweni yakini kusetshenziswa ukushisa kwe-induction. Ukuqina kulawulwa ku-≤ 90 HRB (noma ≤ 248 HV10).

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7. Izinqubo Zokulawula Ikhwalithi Nokuhlola ze-API 5L X42 LSAW Steel Pipe

Isiteji Indlela Yokuhlola Inhloso Inqubo Esebenzayo
Ipuleti Ukuhlaziywa Kwamakhemikhali (OES) Qinisekisa imikhawulo ye-X42 Konke
Ipuleti I-Ultrasonic (Ukuhlolwa kwe-Lamination) Thola amaphutha angaphakathi Konke
Ipuleti Ukugoba/Ukugoba Ukuqinisekiswa kwemishini Konke
Ngesikhathi sokwakheka Ubukhulu (ububanzi, ukujiya) Qinisekisa ukufana Konke
Umthungo wokushisela I-UT ezenzakalelayo engu-100% (noma i-PAUT) Thola ukuntuleka kokuhlanganiswa, i-slag, i-porosity Konke
Umthungo wokushisela RT (indawo noma ubude obugcwele uma kucatshangelwa) Ukuqinisekiswa kwekhwalithi yokushisela Konke
Umthungo wokushisela I-MPI (izinzwane kanye ne-HAZ) Imifantu engaphezulu Konke
Ipayipi eliqediwe Ukuhlolwa kwe-Hydrostatic (nge-API 5L ngayinye) Ubuqotho bengcindezi Konke
Ipayipi eliqediwe I-Charpy V-Notch (PSL2) Ukuqina kwezinga lokushisa eliphansi (27J @ 0°C) I-PSL2 kuphela
Ipayipi eliqediwe Ubulukhuni (HRB/HV10) Ukuthobela imithetho yesevisi ethambile I-PSL2 / i-sour
Ipayipi eliqediwe Ukugoba Okuqondiswayo / Ukuthamba Ukuguquguquka Konke
Ipayipi eliqediwe Okubonakalayo nokumaka Isimo somphezulu, ukulandeleka Konke

Ongakukhetha ngensizakalo ebalulekile:

● I-HIC nge-NACE TM0284

● I-SSC nge-NACE TM0177

● Umthelela wokushisa okuphansi ku--20°C, -40°C noma -60°C

● I-DWTT (Ukuhlolwa Kokuqhekeka Kwesisindo) yokulawula ukusabalala kokuqhekeka

Imephu ephelele yokuqina kwesigaba esibanzi sodonga olujiyile

8. Izicelo Eziyinhloko – Ipayipi Lensimbi le-API 5L X42 LSAW

● Amanethiwekhi okuqoqa igesi – ukuqoqa igesi yemvelo kusuka ezimpondweni zemithombo kuya ezitshalweni zokucubungula (umfutho ofinyelela ku-6 MPa)

● Imigqa yokugeleza kawoyela ongahluziwe – ukuthuthwa okufushane ukusuka endaweni yomthombo kuya endaweni eningi

● Imigqa yokujova amanzi – ukubuyiswa kwesibili kwamafutha, amanzi anomfutho ophezulu (10–20 MPa)

● Ama-riser caissons epulatifomu yasogwini – i-casing evikelayo yama-riser endaweni yokuchaphaza

● Amapayipi e-slurry – ukuthuthwa kwe-iron ore, i-copper concentrate, i-tailings

● Ukufakwa kwebhuloho kanye ne-port - ububanzi obukhulu, izinqwaba zamapayipi odonga ezisindayo zezisekelo ezijulile

● Amapayipi ezinqubo zezimboni - indawo yokuhluza kanye nemigqa ye-petrochemical enomfutho ophakathi

● Ama-Penstock (ipuleti eligoqekile eludongeni elisindayo) – iziteshi zikagesi zamanzi

9. Ukupakisha Nokuthumela – Ipayipi Lensimbi le-API 5L GR.B LSAW

Ukupakisha:

● Ububanzi obuncane (≤ 24″): Izinqwaba ezinezinhlangothi eziyisithupha, insimbi eboshwe ngezivikelo ezisemaphethelweni.

● Ububanzi obukhulu (> 24″): Amapayipi ngamanye, ahlukaniswe ngama-dunnage okhuni nama-raber pad.

● Izivalo zokugcina: Izivalo zepulasitiki noma zensimbi ezisindayo (ezivikelwe yiziphetho ezigobile).

● Ukuvikelwa kokumboza: Kumapayipi ambozwe nge-3LPE/FBE, ungqimba ngalunye luhlukaniswe ngamasongo e-foam ukuvimbela ukukhuhla ngesikhathi sokuthuthwa kolwandle.

Izindlela zokuthumela:

● Imikhumbi emikhulu engamathani angaphezu kwama-500 noma ububanzi obukhulu

● Izitsha ezingama-20ft/40ft zobubanzi obuncane (ezihlanganisiwe)

● Ama-rack ayisicaba noma izitsha ezivulekile zobude obude kakhulu (kufika ku-24m)

● Konke ukuthunyelwa kufaka phakathi imibhalo ephelele: i-MTC (EN 10204 3.1 noma 3.2), umbiko wokuhlolwa kwamanzi, imibiko ye-UT/PAUT, isitifiketi sokumboza (uma sikhona), uhlu lokupakisha, i-invoyisi yezentengiselwano, i-COO.

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10. Izinzuzo ze-Womic Steel kanye ne-FAQ – Ipayipi Lensimbi le-API 5L X42 LSAW

Kungani i-Womic Steel isetshenziswa nge-X42 LSAW?

Izinqubo ezintathu ezihambisanayo (i-JCOE, i-UOE, ipuleti eligoqiwe) ezimboza ububanzi obukhulu

Amandla odonga olujiyile afinyelela ku-60mm (umthungo owodwa) noma u-80mm (umthungo ophindwe kabili) wokujova amanzi ngomfutho ophezulu kanye namapayipi amaningi

Isikhungo se-PWHT sokuqeda ukucindezeleka odongeni olujiyile kanye namapayipi esevisi amuncu

I-API 5L Monogram + CE + ukuhlolwa komuntu wesithathu (SGS, BV, TÜV, DNV)

Ukushintsha okusheshayo (okuvamile ezinsukwini ezingu-30-50)

Ubude obude obufika ku-24m bunciphisa ukushintshwa kwe-field girth ngo-30–40%

Imibuzo ejwayelekile ukubuzwa:

Q: Kufanele ngikhethe nini i-UOE esikhundleni se-JCOE ye-X42?
A: I-UOE inikeza ukuzungeza okungcono (±0.2% vs ±0.5% ye-JCOE) kanye nokucindezeleka okuphansi okusele, okwenza ithandeke kakhulu kumapayipi asogwini olujulile (ngaphansi kolwandle) kanye nensizakalo emuncu lapho ukuzinza kobukhulu ngaphansi kwengcindezi yangaphandle kubalulekile. I-JCOE ingabizi kakhulu kumaphrojekthi amaningi angaphandle kolwandle.

U: Ungakwazi yini ukwenza ipayipi elisindayo le-X42 elingaphezu kwama-50mm?
A: Yebo. Ukuze kube nobukhulu bodonga kusukela ku-50mm kuya ku-60mm, sisebenzisa umthungo owodwa wepuleti eligoqiwe one-PWHT. Kumthungo ophindwe kabili ongu-60mm. Lokhu kuvame ukusetshenziselwa imigqa yokujova amanzi ku-20-30 MPa noma kuma-penstock e-hydroelectric.

Q: Uyini umehluko phakathi kwe-PSL1 ne-PSL2 ye-X42?
A: I-PSL2 inemingcele eqinile ye-C, P, S, i-Charpy impact (27J @ 0°C), ubulukhuni obukhulu obungu-90 HRB, futhi idinga i-NDT eyengeziwe. Kuma-gas collection strings angase abe namazinga okushisa aphansi noma ama-H₂S traces, kunconywa i-PSL2.

U: Ingabe ninikeza isevisi emuncu i-X42?
A: Yebo. Sihlinzeka nge-X42 PSL2 ngokuhlolwa kwe-HIC (NACE TM0284) kanye ne-SSC (NACE TM0177). Izindlela zokwamukelwa ezijwayelekile: I-CLR ≤ 5%, i-CTR ≤ 1.5%, i-CSR ≤ 0.5%. Sihlinzeke ngensizakalo emuncu ye-X42 kumaphrojekthi aseMpumalanga Ephakathi naseNtshonalanga Afrika.

U: Uqinisekisa kanjani ikhwalithi yokushisela yamapayipi odonga olujiyile (40–60mm)?
A: Sisebenzisa i-multi-pass SAW enokulawula okunembile kokufaka ukushisa, ukuqapha izinga lokushisa phakathi kwe-interpass, kanye ne-100% automated UT ene-time-of-flight diffraction (TOFD) yokuhlola i-volumetric. I-PWHT isetshenziswa ukunciphisa ukucindezeleka okusele.

Inkomba Yephrojekthi – Inethiwekhi Yokuqoqa Igesi Yemvelo eNtshonalanga Afrika

Izwe:INigeria (isifunda saseNiger Delta)
Okujwayelekile kanye Nezinga:I-API 5L X42 PSL2 (isevisi emuncu, ihlolwe yi-HIC)
Ubukhulu kanye nobuningi:

OD 508mm (20″) × WIT 11.9mm – 12,000 amamitha (cishe amathani ayi-1,800) akhiqizwe yinqubo ye-JCOE

OD 762mm (30″) × UBUNZIMA 19.0mm – 3,500 amamitha (cishe amathani ayi-1,550) ekhiqizwe ngepuleti eligoqiwe elilodwa eline-PWHT
Imininingwane:Isembozo sangaphandle se-3LPE (ubukhulu obuphelele obungu-2.8mm), iziphetho ezigobile zingu-30° / 1.6mm ubuso bempande, i-hydrotest ku-8.5 MPa (ingcindezi yomklamo ingu-6.4 MPa). Umthelela we-Charpy ophoqelekile ku-0°C (ubuncane be-27J, kufinyelelwe ku-65–90J). I-HIC nge-NACE TM0284 Isixazululo A, amahora angu-96 – izindlela zokwamukela: I-CLR ≤ 5%, i-CTR ≤ 1.5%, i-CSR ≤ 0.5%.
Isicelo:Ukuqoqwa kwegesi yemvelo kusuka eziqongweni zemithombo eziyisithupha kuya esikhungweni sokucubungula esiphakathi endaweni enamaxhaphozi eNiger Delta. Ipayipi elisindayo elingamasentimitha angu-30 lasetshenziselwa i-header eyinhloko ewela ingxenye yexhaphozi engamakhilomitha angu-1.2, kanti amapayipi e-JCOE angamasentimitha angu-20 asebenza njengemigqa yamagatsha.

Izinselele Zobuchwepheshe Nezixazululo:

Ukuwela ixhaphozi ngepayipi elisindayo lodonga– Amapayipi angu-30″ × 19.0mm (cishe angu-355 kg/m) kwadingeka afakwe exhaphozini elinobumba oluthambile kakhulu. Ama-lay barge ajwayelekile awakwazanga ukufinyelela endaweni. I-Womic Steel yanikeza amapayipi anezihlanganisi ezinde kakhulu (18m esikhundleni se-12m ejwayelekile) ukuze kuncishiswe inani lama-welds e-field girth ngo-33%, okunciphisa ukushisela endaweni ezimweni ezinzima. Siphinde sanikeza nezincomo ezinemininingwane zokuphakamisa nokuphatha okuhlanganisa nesikhala se-spreader beam.

Ukuthobela imithetho yesevisi emuncu (i-H₂S ikhona)– Igesi ehambisanayo yayiqukethe kufika ku-30 ​​ppm H₂S. I-Womic yenze ukuhlolwa kwe-HIC kokubili kumapayipi epuleti angu-20″ JCOE kanye no-30″ rolled. Wonke amasampula adluliswe nge-CLR 0%, CTR 0%, CSR 0%. Kumapayipi angu-30″ (19mm WT), iklayenti lalidinga ubulukhuni obungaphansi kuka-85 HRB (obuqinile kune-API 5L's 90 HRB). I-Womic ifake ukushisa kwe-induction yendawo kumthungo we-weld ukuqinisekisa ubulukhuni obufanayo. Imiphumela: insimbi eyisisekelo 78–82 HRB, i-weld 80–85 HRB.

 Ukunamathela kwe-3LPE embozweni emswakama ophezulu– Ukufakwa kwamaxhaphozi kusho ukuthi amapayipi azocwiliswa emanzini amasonto ngaphambi kokugcwalisa kabusha. I-3LPE ejwayelekile ingaba nokuqhekeka kwe-cathodic uma umswakama wokusetshenziswa ungalawulwa. I-Womic ifake isembozo endaweni yokusebenzela elawulwa yisimo sezulu (ubuningi be-60% RH) futhi yenze ukutholwa kweholide okungu-100% ku-5kV. Amandla okuhlubuka ahlolwe ku-25°C anikeze >200 N/cm, okungaphezu kakhulu kwesidingo se-ISO 21809 esingu-100 N/cm.

Ukuthunyelwa kwezinto endaweni ekude– Amapayipi athunyelwa esuka eShanghai aya eTin Can Island Port, eLagos, ayesethuthwa ngamaloli amakhilomitha angu-380 eya endaweni yaseNiger Delta. Izimo zomgwaqo zazimbi kakhulu futhi zinomkhawulo wesisindo. I-Womic yaklama uhlelo lokuthumela impahla isebenzisa ubude obujwayelekile obungu-12m wamapayipi angu-20″ (ahlanganisiwe) kanye namajoyinti angawodwa angu-18m wamapayipi angu-30″ kuma-trailer anezinqola zokuphelezela. Akukho monakalo noma ukugoba okwenziwe ngesikhathi sokuthutha.

● Umphumela:Inethiwekhi yokuqoqa igesi yaqaliswa ukusebenza kwikota yokuqala ka-2024. Wonke amathani angu-1,550 epayipi elingu-30″ kanye namathani angu-1,800 epayipi elingu-20″ adlule ekuhlolweni yi-SGS Nigeria. Iklayenti libike ukuthi akukho zinkinga zokushisela ngesikhathi sokushisela i-field girth, okubangelwa yi-bevel geometry ehambisanayo kanye nokulawulwa kwe-ovality (≤ 0.3% yamapayipi e-JCOE, ≤ 0.5% yamapayipi epuleti eligoqiwe). I-Womic Steel manje isifakwe ohlwini njengomhlinzeki ovunyelwe wokwandiswa kwamapayipi esikhathi esizayo eklayenti.

Xhumana:
Iwebhusayithi: www.womicsteel.com
I-imeyili: sales@womicsteel.com

Ucingo / WhatsApp / WeChat:
UVictor: +86 15575100681
UJack: +86 18390957568

I-Womic Steel – Umlingani wakho othembekile wamapayipi e-API 5L X42 LSAW okuqoqa igesi enomfutho ophakathi, ukujova amanzi, kanye nezinhlelo zokusebenza zesevisi emuncu.