Ipayipi Lensimbi le-API 5L X52 SSAW: Amakhono Okukhiqiza kanye Nemininingwane Yomkhiqizo

Incazelo emfushane:

I-Womic Steel inikeza ipayipi lensimbi le-API 5L X52 SSAW elisezingeni eliphezulu lokudlulisa uwoyela negesi ngomfutho ophakathi kuya kophezulu, ukuhlinzekwa kwamanzi, kanye nezicelo zesakhiwo. I-X52 inikeza amandla okukhiqiza amancane angu-360 MPa (52,200 psi), enikeza amandla aphezulu kune-GR.B kumaphrojekthi amapayipi adingayo. Ipayipi elihlanganisiwe le-arc elingaphansi komhlaba elihlanganisiwe linikeza ukuzinza okuhle kakhulu kobukhulu kanye nokusebenza kahle kwezicelo zobubanzi obukhulu. Ububanzi bangaphandle busuka ku-219mm kuya ku-3500mm, ukujiya kodonga kusuka ku-5.0mm kuya ku-25.4mm, ubude bufika ku-60m. Isitifiketi sokugaya, ukuhlolwa kwamanzi, ukuhlolwa kwe-ultrasonic, ukuphela okubekiwe, ukugqoka okulwa nokugqwala kuyatholakala. Intengo yokuncintisana kanye nokulethwa okusheshayo.

Usayizi Wepayipi Lensimbi ye-SSAW:Ububanzi Bangaphandle: 219mm-3500mm, Ubukhulu Bodonga: 5.0mm-25.4mm, Ubude: 6m-60m njengoba kudingeka

Ipayipi Lensimbi Elijwayelekile Nelisezingeni Le-SSAW:I-API 5L GR.B, X42, X52, X65, X70; I-ASTM A252 GR.1, GR.2, GR.3; I-EN 10248 S235GP, S275GP, S355GP; I-EN 10219 S355JRH

Ukusetshenziswa kwepayipi lensimbi le-SSAW:Amapayipi okudlulisa uwoyela negesi, ukuphakelwa kwamanzi anomfutho ophezulu, ukuthuthwa kwe-slurry, ukufakwa kwezakhiwo, isisekelo sasolwandle, amapayipi asogwini, ubunjiniyela besisekelo esijulile

Insimbi YaseWomicinikeza amanani asezingeni eliphezulu futhi ancintisanayo epayipi lensimbi le-API 5L X52 SSAW, ipayipi elihlanganisiwe le-arc elingaphansi komhlaba elihlanganisiwe, ipayipi lomugqa onamandla aphezulu. Isitifiketi sokugaya, ukuhlolwa kwamanzi, i-UT, ukuphela okubekiwe, i-3PE/FBE coating iyatholakala. Ukunikezwa ngqo kwasefektri kwamaphrojekthi obunjiniyela bamapayipi kanye nobasolwandle emhlabeni jikelele.


Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

1. Insimbi Yomdabu: Amakhono Okukhiqiza kanye Namandla Enkampani

I-Womic Steel Group ingumkhiqizi ovelele kanye nomthengisi wangaphandle emhlabeni jikelele onolwazi olungaphezu kweminyaka engama-20 ekukhiqizeni imikhiqizo ye-carbon, i-alloy, kanye ne-stainless steel tubular. Isikhungo sethu sokukhiqiza amapayipi e-SSAW esisezingeni eliphezulu sihlanganisa ikhono lokukhiqiza eliphelele elingaphezu kwamathani ayi-15,000 ngenyanga lamapayipi ahlanganisiwe e-arc acwiliswe ngaphansi kwamanzi, akhonza amaphrojekthi ophayiphi kawoyela negesi anomfutho ophezulu emhlabeni jikelele.

Ububanzi Bosayizi Bokukhiqiza Bepayipi Lensimbi le-SSAW:Ububanzi bangaphandle busukela ku-219mm kuya ku-3,500mm (amasentimitha angu-8 kuya ku-138 intshi) yenqubo ye-SSAW. Ubukhulu bodonga busukela ku-5.0mm kuya ku-25.4mm. Ubude obubodwa busukela ku-6m kuya ku-18m ejwayelekile, kanye nobude obungokwezifiso obufika ku-60m obutholakalayo kumaphrojekthi wepayipi kanye nesisekelo esijulile.

Izitifiketi Zekhwalithi Nokuhambisana Nemithetho:

Isitifiketi se-ISO 9001:2015:Uhlelo Lokuphathwa Kwekhwalithi lwezinqubo zokukhiqizwa kwamapayipi e-SSAW kanye nokulawula ikhwalithi, ukuqinisekisa ikhwalithi yomkhiqizo eqhubekayo kanye nentuthuko eqhubekayo kuyo yonke imisebenzi yokukhiqiza.

Ilayisensi ye-API 5L Monogram:I-Womic Steel inelayisensi ye-API 5L yokukhiqiza i-Line Pipe, okuhlanganisa nebanga le-X52. I-API Monogram imelela ukuzibophezela kwethu ezindinganisweni eziphakeme kakhulu zemboni zamapayipi okudlulisa uwoyela negesi. Ukuhlolwa kwe-API okuvamile kuqinisekisa ukuhambisana okuqhubekayo nezidingo zemininingwane.

Ukumaka kwe-CE (PED 2014/68/EU):Amapayipi ethu e-SSAW ahambisana ne-European Pressure Equipment Directive (PED) 2014/68/EU. Ukumakwa kwe-CE kuyatholakala uma kuceliwe ukuze kube lula ukusulwa kwentela okushelelayo kanye nokwamukelwa kwephrojekthi ngaphakathi kwe-European Economic Area (EEA). Isimemezelo Sokusebenza (DoP) sinikezwe imikhiqizo ejwayelekile ye-EN.

Isitifiketi se-EN 10204 3.2:Ngaphezu kwezitifiketi zokuhlolwa ze-Mill ezijwayelekile ezingu-2.2 no-3.1, sihlinzeka ngemikhiqizo enesitifiketi sokuhlola esingu-3.2, esiqinisekiswe yizinhlangano zangaphandle ezigunyazwe yi-EU (TÜV, LR, BV, SGS) zamaphrojekthi abalulekile okuhambisa amanzi adinga ukulandelelwa okugcwele kwezinto kanye nokuqinisekiswa okuzimele.

Ukuvunyelwa Kokuhlolwa Kweqembu Lesithathu (TPI):Imikhiqizo yethu kanye nezinqubo zokukhiqiza ziyavunywa futhi zihlolwe yizikhungo ezinkulu zamazwe ngamazwe ezihlanganisa i-SGS, i-BV, i-ABS, i-LR, i-DNV, i-GL, kanye ne-TÜV.

Izitifiketi ezengeziwe ezitholakalayo:ISO 14001:2015, ISO 45001:2018, NORSOK M-650

Ukuqashelwa Komhlaba Wonke:I-Womic Steel ingumhlinzeki othembekile kubakhi be-EPC bomhlaba wonke, izinkampani zamapayipi, kanye nezinkampani zamandla, ekhonza amazwe angaphezu kuka-80 kulo lonke elaseNingizimu-mpumalanga ye-Asia, eYurophu, eMpumalanga Ephakathi, e-Afrika kanye naseMelika.

2. I-API 5L X52: Izici Zokwakheka Kwezinto Nokusebenza

I-API 5L X52iyizinga eliphakathi namandla aphakathi ku-API 5L line pipe specification, enikeza amandla okukhiqiza amancane angu-360 MPa (52,200 psi) kanye namandla okudonsa amancane angu-460 MPa (66,700 psi). Igama elithi "X" lisho ipayipi elinamandla aphezulu, kanti elithi "52" lisho amandla okukhiqiza amancane ku-ksi (amakhilogremu ayinkulungwane nge-intshi yesikwele). I-X52 isetshenziswa kabanzi kumapayipi okudlulisa uwoyela negesi anomfutho ophakathi kuya phezulu, ikakhulukazi kumaphrojekthi asogwini nasogwini adinga amandla aphezulu kune-GR.B kodwa ngaphandle kwezindleko ze-X65 noma ze-X70.

I-API 5L X52 inikeza ukushibilika okuhle kakhulu kokuhlanganisa insimu, ukuqina okuhle kwezinga lokushisa eliphansi ezindaweni eziyinselele, kanye nokuguquguquka okwanele kokugoba nokwakha. Uma kuqhathaniswa ne-GR.B, i-X52 inikeza amandla okukhiqiza aphezulu cishe angu-47%, okuvumela izindonga ezincane, isisindo esincishisiwe, kanye nezindleko zephrojekthi eziphansi zezinhlelo zokusebenza ezicindezelayo.

Ukwakheka Kwamakhemikhali (Ukuhlaziywa Kwezindebe, % ngobuningi):

Isici I-API 5L X52 (Ubuningi %)
C 0.24
Mn 1.40
P 0.025
S 0.015
Si 0.45
V 0.10
Nb 0.05
Ti 0.04

Qaphela: I-API 5L X52 inemikhawulo eqinile kakhulu ku-phosphorus nesulfure uma kuqhathaniswa ne-GR.B, okuholela ekuqineni okungcono kanye nokushibilika. I-carbon equivalent (CEV) ivame ukulawulwa ngaphansi kuka-0.43% kuma-PSL2 grades.

Izakhiwo Zomshini (Izinga Lokushisa Legumbi):

Impahla I-API 5L X52
Amandla Okukhiqiza (iminithi) I-360 MPa (52,200 psi)
Amandla Okudonsa (iminithi) I-460 MPa (66,700 psi)
Ukwelulwa (iminithi) 21% (ngegeyiji engu-50mm)
Ubulukhuni (ubuningi) 90 HRB / 200 HV (PSL2)
Ukuqina Komthelela (PSL2) Ama-Joules angu-27 @ 0°C (okuvamile)

*Qaphela: I-API 5L X52 PSL2 inikeza ukuqina okuqinisekisiwe komthelela kanye nemikhawulo eqinile yokwakheka kwamakhemikhali, okwenza ifanelekele isevisi emuncu kanye nezinhlelo zokusebenza ezisezingeni eliphansi. I-PSL1 iyatholakala kumaphrojekthi angabizi kakhulu.*

Ukuqhathaniswa kwamaBanga e-API 5L Line Pipe:

Ibanga Amandla Okukhiqiza (i-MPa) Amandla Okudonsa (i-MPa) Isicelo Esijwayelekile
GR.B 245 415 Amapayipi ajwayelekile okucindezela, amanzi
X42 290 415 Amapayipi okucindezela okuphakathi
X52 360 460 Amapayipi anengcindezi ephezulu, ogwini/ogwini lolwandle
I-X65 450 535 Insizakalo yokucindezela okuphezulu, emuncu
X70 485 570 Amapayipi anengcindezi ephezulu kakhulu

*Qaphela: Kumaphrojekthi amaningi amapayipi anomfutho ophakathi kuya kophezulu, i-API 5L X52 inikeza ibhalansi enhle kakhulu yamandla, ukushibilika, kanye nezindleko.*

3. Ukuhambisana Nobubanzi Nokulinganisa Kwezindinganiso

I-Womic Steel inikeza amapayipi ensimbi e-API 5L X52 SSAW kuwo wonke ububanzi obuhlukahlukene, ehambisana ngokugcwele ne-API 5L kanye namazinga ahlobene nawo omhlaba. Inqubo ye-SSAW (Spiral Submerged Arc Welded) ilungele ukusetshenziswa kwamapayipi amakhulu.

Into Imininingwane
Okujwayelekile I-API 5L PSL1 / PSL2 (GR.B, X42, X52, X65, X70)
Inqubo Yokukhiqiza I-SSAW (I-Spiral Submerged Arc Welded) - 219mm-3,500mm OD
Ububanzi Bobubanzi Bangaphandle 219mm – 3,500mm (8" – 138")
Ububanzi Bokujiya Kodonga 5.0mm – 25.4mm
Ibanga Lobude Okujwayelekile: 6m, 12m, 18m / Ngokwezifiso: kufika ku-60m
Ukuqeda Ukuqeda Isiphetho Esilula (PE) / Isiphetho Esigobile (BE)
Ukuqedwa Komphezulu Okungenalutho / Okugcotshwe ngamafutha / Okumnyama Okumboziwe / 3PE / FBE / Coal Tar Epoxy
Ukubekezelelana I-OD: ±0.5% / WIT: -0% +15% (API) / Ubude: +50mm -0mm

4. Ubukhulu Nemininingwane Etholakalayo - Ipayipi Lensimbi le-API 5L X52 SSAW

Ipayipi Lensimbi le-SSAW (219mm – 3,500mm OD)

I-OD (mm) Izinketho Zobukhulu Bodonga (mm) Isisindo (kg/m) Ubude Obujwayelekile
219 – 325 5.0, 6.0, 8.0, 10.0, 12.5 26.4 – 96.3 6m / 12m
325 – 426 5.0, 6.0, 8.0, 10.0, 12.5, 14.0 39.5 – 142.2 6m / 12m
426 – 530 6.0, 8.0, 10.0, 12.5, 14.0, 16.0 62.1 – 202.8 6m / 12m / 18m
530 – 630 6.0, 8.0, 10.0, 12.5, 14.0, 16.0, 18.0 77.5 – 271.6 6m / 12m / 18m
630 – 820 6.0, 8.0, 10.0, 12.5, 14.0, 16.0, 18.0, 20.0 92.3 – 394.6 6m / 12m / 18m
820 – 1,020 8.0, 10.0, 12.5, 14.0, 16.0, 18.0, 20.0, 22.0 160.2 – 541.5 6m / 12m / 18m
1,020 – 1,220 8.0, 10.0, 12.5, 14.0, 16.0, 18.0, 20.0, 22.0, 25.0 199.8 – 736.5 6m / 12m / 18m / 24m
1,220 – 1,420 10.0, 12.5, 14.0, 16.0, 18.0, 20.0, 22.0, 25.0 298.4 – 859.8 6m / 12m / 18m / 24m
1,420 – 1,620 10.0, 12.5, 14.0, 16.0, 18.0, 20.0, 22.0, 25.0 347.7 – 983.2 6m / 12m / 18m / 24m
1,620 – 2,000 12.0, 14.0, 16.0, 18.0, 20.0, 22.0, 25.0 476.1 – 1,217.4 6m / 12m / 18m
2,000 – 2,500 12.0, 14.0, 16.0, 18.0, 20.0, 22.0, 25.0 588.5 – 1,527.2 6m / 12m / 18m
2,500 – 3,000 12.0, 14.0, 16.0, 18.0, 20.0, 22.0, 25.0 736.5 – 1,841.7 6m / 12m / 18m
3,000 – 3,500 12.0, 14.0, 16.0, 18.0, 20.0, 22.0, 25.0 883.7 – 2,158.4 6m / 12m / 18m

Qaphela: Ubukhulu obungokwezifiso ngaphandle kwalezi zigaba buyatholakala uma uceliwe. Ububanzi obukhulu (kufika ku-4,000mm / 160") buyatholakala kumaphrojekthi akhethekile.

5. Izindinganiso Zepayipi Elivamile Nensimbi Eyakhiwe Yinsimbi YaseWomic

Okujwayelekile Amabanga Ensimbi Isicelo Esijwayelekile
Amazinga Omugqa Wepayipi le-API    
I-API 5L PSL1 GR.B, X42, X52, X65, X70 Ipayipi lomugqa elisezingeni elijwayelekile likawoyela/igesi/amanzi
I-API 5L PSL2 GR.B, X42, X52, X65, X70 Ikhwalithi ephezulu enezidingo zomthelela kanye nokuqina
Izindinganiso Zokugoqa ze-ASTM    
I-ASTM A252 GR.1, GR.2, GR.3 Izinqwaba zamapayipi ensimbi zesisekelo esijulile
I-ASTM A500 GR.A, GR.B, GR.C Amashubhu ayindilinga esakhiwo okufaka inqwaba
Amazinga Okulinganisa e-EN    
I-EN 10248 I-S235GP, S275GP, S355GP Ukufakwa kweshidi lensimbi eligoqwe ngokushisa kanye nokufakwa kwepayipi
I-EN 10219 I-S235JRH, S275JRH, S355JRH, S355J2H Izingxenye ezingenalutho ezakhiwe ngesakhiwo ezihlanganisiwe ezibandayo
I-EN 10025 I-S235JR, S275JR, S355JR, S355J2 Insimbi yesakhiwo esongiwe eshisayo yokufaka inqwaba
Ezinye Izindinganiso    
I-ISO 3183 L245, L290, L360, L415, L450, L485 I-ISO elingana ne-API 5L
I-JIS G3444 STK290, STK400, STK490, STK540 Amashubhu ensimbi yekhabhoni okufaka inqwaba yesakhiwo

Ukusetshenziswa:Amapayipi okudlulisa uwoyela negesi, imigqa yokuphakelwa kwamanzi enomfutho ophezulu, ukuthuthwa kwendle, amapayipi asogwini lolwandle, ukufakwa kwesisekelo esijulile, ukufakwa kwezindonga zasolwandle, izisekelo zesakhiwo, amapayipi anqamula izwe

6. Inqubo Yokukhiqiza - Ipayipi Lensimbi le-SSAW (Spiral Submerged Arc Welded)

Inqubo Yokukhiqiza ye-SSAW Yepayipi Lensimbi (219mm – 3,500mm OD):

Ukuhlolwa Kwezinto Ezingavuthiwe (Ikhoyili):Amakhoyili ensimbi angenayo ashiswayo aqinisekisiwe ngokwakheka kwamakhemikhali, izakhiwo zemishini, kanye nekhwalithi yobuso ngokumelene nemininingwane ye-API 5L X52. Ikhoyili ngayinye inikezwa inombolo yokushisa ehlukile ukuqinisekisa ukulandeleka okugcwele kwezinto kuyo yonke inkathi yokukhiqiza.

Ukuvula Nokulinganisa:Amakhoyili ensimbi afakwa ku-uncoiler bese efakwa ngomshini wokulinganisa ngokunembile ukuze kuthambe umcu, kususwe isethi yekhoyili futhi kuqinisekiswe ukuthi i-flat iyafana ukuze kwakheke i-spiral ngendlela efanayo.

Ukusikwa Nokunqunywa Kwemiphetho:Zombili izinqe ezinde zomucu wensimbi ziyagaywa futhi zilungiswe ukuze zikwazi ukubekezelela ububanzi obuqondile (± 0.5mm). Ukulungiswa komphetho kudala indawo ehlanzekile, ehambisanayo ebalulekile ekwakhekeni kwe-spiral weld esezingeni eliphezulu.

Ukwakheka Okujikelezayo:Umcu olinganisiwe ufakwa emshinini wokwakha i-spiral nge-engeli ye-helix elawulwayo. Umcu uqhubeka wakhiwa ube yisimo se-spiral cylindrical, kanye nemiphetho eqondiswe ukushisela. I-engeli ye-helix ingalungiseka ukuze kufezwe ububanzi obuhlukene obuvela kububanzi be-coil obufanayo.

Ukushisela kwe-Arc Okucwiliswe Ngaphakathi (i-SAW):Umthungo wangaphakathi ojikelezayo uhlanganiswa kuqala kusetshenziswa imishini yokushisela ye-arc engaphansi kwamanzi ezenzakalelayo enenhlanganisela efanele ye-flux nentambo. Ikhanda lokushisela libekwe ngaphakathi kwepayipi ukuqinisekisa ukungena okufanele.

Ukushisela kwe-Arc Okucwiliswe Ngaphandle (i-SAW):Umthungo wangaphandle ojikelezayo uhlanganiswa ngokushesha ngemva kokushintshwa kwangaphakathi, kusetshenziswa imishini yokushintshwa kwe-arc engaphansi komhlaba ezenzakalelayo. Umthungo wangaphandle uqeda ukushintshwa okugcwele futhi unikeza amandla engeziwe.

Ukusika Kuze Kube Bude:Ipayipi elihlanganisiwe elijikelezayo eliqhubekayo lisikwa libe nobude obucacisiwe kusetshenziswa izinhlelo zokusika ze-plasma noma ze-oxygen ezizenzakalelayo ngokulawula ubude obunembile (+50mm -0mm ukuze kuchazwe imininingwane yepayipi).

Ukuhlolwa Okungonakalisi (NDT):

Ukuhlolwa kwe-Ultrasonic okungu-100% (UT):Uhlelo lwe-UT oluzenzakalelayo luhlola wonke umthungo wokushisela ojikelezayo kanye nomzimba wepayipi eligcwele ukuze kutholakale ukuthi kukhona yini ama-lamination, izinto ezifakiwe, ukuntuleka kokuhlanganiswa, kanye nokunye ukungaqhubeki.

Ukuhlolwa Kwe-X-ray (RT):Ukuhlolwa kwe-X-ray noma i-gamma-ray yomthungo wokushisela (indawo noma ubude obugcwele njengoba kuchaziwe) ukuqinisekisa ikhwalithi yokushisela kanye nokungena.

Ukuhlolwa Kwezinhlayiya ZikaMagnetic (MPI):Ukuhlolwa kwezinzwane ezishisiwe kanye nendawo ethintekile ekushiseni ukuze kubhekwe imifantu kanye nokungaqhubeki kobuso.

Ukuhlolwa Kwamanzi:Kuyadingeka ukuze kuhambisane ne-API 5L. Ipayipi ngalinye lihlolwa ngamanzi ukuze lifinyelele ingcindezi ethile (ngokuvamile u-85-100% wamandla amancane okukhiqiza acacisiwe).

Ukuqeda Ukuqeda:Iziphetho ezingenalutho (ukusika okuyisikwele) noma iziphetho ezigobile (i-angle ye-bevel engu-30°-35°) ngokwencazelo yekhasimende.

Ukuhlolwa Kokugcina Nokumaka:Ukuhlolwa okubonakalayo kokukhubazeka kobuso, ukuqinisekiswa kobukhulu (OD, WT, ubude, ukuqondile, ukujikeleza), kanye nokumaka okuhlala njalo nge-API 5L (kufaka phakathi ibanga, usayizi, inombolo yokushisa, ukuhlonza umenzi, ukuqokwa kwe-PSL).

Izinzuzo zeNqubo ye-SSAW yePipe Yomugqa:

1. Amandla okukhiqiza ububanzi obukhulu kakhulu (kufika ku-3,500mm+) kusuka kumakhoyili obubanzi obujwayelekile

2. Inqubo yokukhiqiza eqhubekayo yokusebenza kahle kakhulu

3. Isebenza kahle ekusetshenzisweni kwamapayipi amakhulu

4. Ukuqina okuhle kobukhulu kanye nokuzungeza

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7. Izinqubo Zokulawula Ikhwalithi Nokuhlola ze-API 5L X52 SSAW Steel Pipe

Isiteji Indlela Yokuhlola Inhloso
Izinto Zokusetshenziswa (Ikhoyili) Ukuhlaziywa Kwamakhemikhali (i-OES Spectrometer) Qinisekisa ukuhambisana nemikhawulo yokwakheka kwe-API 5L X52
Izinto Zokusetshenziswa (Ikhoyili) Ukuhlolwa Kokunamathela Qinisekisa amandla okukhiqiza, amandla okudonsa, ukunwebeka
Izinto Zokusetshenziswa (Ikhoyili) Ukuhlolwa kwe-Ultrasonic Thola ama-lamination angaphakathi kanye namaphutha
Kusenqubo Ukuhlolwa Kobukhulu (Ama-Micrometer) I-Monitor OD, WT ngesikhathi sokwakheka kwe-spiral
Kusenqubo Ukuhlolwa Kokulungiselela Umphetho Qinisekisa isimo somphetho kanye nokuqondanisa
Indawo Yokushisela Ukuhlolwa kwe-Ultrasonic (UT) - Ku-inthanethi Thola ukungaqhubeki kokushisela, ukuntuleka kokuhlanganiswa
Indawo Yokushisela Ukuhlolwa Kwe-Radiographic (RT) Qinisekisa ukungena kwe-weld, i-porosity, ukufakwa kwe-slag
Indawo Yokushisela Ukuhlolwa Kwezinhlayiya ZikaMagnetic (MPI) Ukutholwa kokuqhekeka komphezulu (ukushintshwa kanye ne-HAZ)
Ipayipi Eliqediwe Ukuhlolwa Kobukhulu Qinisekisa i-OD, i-WT, ubude, ukuqondile, ukuzungeza
Ipayipi Eliqediwe Ukuhlolwa kwe-Hydrostatic (Okuphoqelekile kwe-API 5L) Qinisekisa ubuqotho bengcindezi ngokwezidingo ze-API 5L
Ipayipi Eliqediwe Ukuhlolwa Kokugoba Okuqondiswayo Qinisekisa ukuqina nokuzwakala kwe-weld
Ipayipi Eliqediwe Ukuhlolwa Kokuthamba Qinisekisa ukuqina kanye nomsindo womzimba wepayipi
Ipayipi Eliqediwe Ukuhlolwa Komthelela we-Charpy V-Notch (PSL2) Qinisekisa ukuqina kwezinga lokushisa eliphansi (27J @ 0°C)
Ipayipi Eliqediwe Ukuhlolwa Kokuqina (PSL2) Qinisekisa ubulukhuni obukhulu besevisi emuncu
Ipayipi Eliqediwe Ukuhlolwa Okubonakalayo Nokuphezulu Hlola amaphutha ebusweni, ama-lamination, imifantu
Ipayipi Eliqediwe Ukuqinisekiswa Kokumaka Qinisekisa ukumaka okuhlala njalo nge-API ngayinye engu-5L

Ukuhlolwa Ongakukhetha Kwezicelo Ezibalulekile Zepayipi:

1. Ukuhlolwa kwe-HIC (Hydrogen Induced Cracking) ngokwe-NACE TM0284 yesevisi emuncu

2. Ukuhlolwa kwe-SSC (Sulfide Stress Cracking) ngokwe-NACE TM0177

3. Ukuhlolwa Komthelela Okushisa Okuphansi ku--20°C, -40°C, noma -60°C

4. I-DWTT (Ukuhlolwa Kokuqhekeka Kwesisindo) kokuqina kokuqhekeka

5. Ukuhlolwa kwe-CVN (Charpy V-Notch) emazingeni okushisa acacisiwe

Imibhalo Esezingeni:

1. Isitifiketi Sokuhlolwa Komshini ngokwe-EN 10204 Uhlobo 3.1 (noma 3.2 uma ucela)

2. Umbiko Wokuhlolwa Kwamanzi

3. Umbiko Wokuhlolwa Kwe-Ultrasonic (ukushintshwa kanye nomzimba)

4. Umbiko Wokuhlolwa Kwe-Radiographic (uma kuchaziwe)

5. Umbiko Wokuhlola Obukhulu

6. Ukulandelela kusuka enombolweni yokushisa kuya epayipini eliqediwe

7. Isitifiketi sokuthobela imithetho ye-API 5L

8. Izicelo Eziyinhloko - Ipayipi Lensimbi le-API 5L X52 SSAW

Amapayipi ensimbi e-API 5L X52 SSAW ayizingxenye ezibalulekile ekudlulisweni kukawoyela negesi, ukuhlinzekwa kwamanzi, kanye nokusetshenziswa kwesakhiwo:

Amapayipi Okudlulisa Uwoyela Negesi:Amapayipi okudlulisa amabanga amade kawoyela ongahluziwe, igesi yemvelo, kanye nemikhiqizo ehlungiwe. Amandla aphezulu e-X52 avumela ukucindezeleka okuphezulu kokusebenza kanye nobukhulu bodonga obuncishisiwe uma kuqhathaniswa ne-GR.B.

Ukuhlinzekwa Kwamanzi Okunomfutho Ophakeme:Amapayipi amakhulu okudlulisa amanzi anobubanzi obukhulu okuphakelwa kwamanzi kamasipala, izinhlelo zamanzi zezimboni, kanye namaphrojekthi okunisela adinga amazinga aphezulu okucindezela.

Amapayipi Angaphandle Kwamanzi:Amapayipi angaphansi kolwandle okuthuthwa kukawoyela negesi kusuka kumapulatifomu angaphandle kolwandle kuya ezindaweni ezingaphandle kolwandle. I-X52 inikeza ukushibilika okuhle kanye nokuqina kokufakwa olwandle.

Ukuthuthwa kwe-Slurry:Ukuthuthwa kwezibi zamaminerali, imisele, nezinto ezigubungelwe ekumbeni nasekugubungeni lapho kudingeka khona amandla aphezulu.

Ukwakhiwa Kwezinqwaba:Izinqwaba ezithwala imithwalo zamabhuloho, izakhiwo, kanye nezindawo zezimboni ezidinga amandla aphezulu kunezinga elijwayelekile lokufaka imithwalo.

Isisekelo Seplatifomu Yasolwandle kanye Neyasogwini:Izinqwaba zesisekelo zamapulatifomu asogwini kanye nama-turbine omoya lapho amandla aphezulu ehlisa khona isisindo sezinqwaba futhi aqhubekela phambili ngokujulile.

Amapayipi Anqamula Izwe:Amapayipi asogwini adlula endaweni enzima lapho ukuqina kwamapayipi kubalulekile khona ukuze kuphephe futhi kuthembeke.

Amapayipi Esiteshi Se-Compressor:Ukufakwa kwamapayipi esiteshini eziteshini ze-compressor kanye nezokupompa okudinga amazinga aphezulu okucindezela.

9. Ukupakisha Nokuthumela - Ipayipi Lensimbi le-API 5L X52 SSAW

Amapayipi ensimbi e-API 5L X52 SSAW ayapakishwa futhi athunyelwa ngokucophelela okukhulu ukuqinisekisa ukuvikeleka kwawo ngesikhathi sokuthutha. Nansi incazelo yenqubo yokupakisha nokuthumela amapayipi e-SSAW amakhulu:

Ukupakisha:

Isivikelo Esivikelayo:Ngaphambi kokupakisha, amapayipi angambozwa ngesendlalelo esincane samafutha alwa nokugqwala noma i-varnish evikelayo ukuvimbela ukugqwala kwendawo kanye nokubola ngesikhathi sokugcina kanye nokuthuthwa. Ukuphela okungenalutho nakho kuyatholakala ukuze kufakwe ukugqokwa ngokushesha lapho uya khona.

Ukuhlanganisa (Ububanzi obuncane):Kumapayipi amancane anobubanzi (ngokuvamile angaphansi kuka-610mm / 24"), amapayipi ahlanganiswa ndawonye ngamaqoqo ayisithupha noma angunxande. Aqiniswa kusetshenziswa amabhande ensimbi (ngokuvamile amabhande angu-3-5 ngeqoqo ngalinye elinama-corner guards avikelayo).

Ukufakwa Ngakunye (Ububanzi Obukhulu):Kumapayipi amakhulu anobubanzi (ngaphezu kuka-610mm / 24"), amapayipi avame ukuphathwa futhi athunyelwe ngawodwana. Indwangu yokhuni noma irabha ebekwe phakathi kwezingqimba zamapayipi ivimbela ukuguguleka kanye nomonakalo wokumboza.

Ama-Caps Okugcina:Izivalo zokugcina zepulasitiki noma zensimbi zifakwa kuzo zombili izinhlangothi zepayipi ngalinye ukuvikela izinhlangothi ezigobile, izinhlangothi ezingenalutho ekulimaleni kokushaywa, ukungena kwemfucuza kanye nomswakama.

Ukupheda kanye Nokugudla:Kuma-oda okuthumela ngaphandle asezingeni eliphezulu, izinto zokunamathisela ezifana namasongo e-foam, imichilo yerabha, noma i-dunnage yokhuni kusetshenziswa phakathi kwezingqimba zamapayipi ukuvimbela ukuguguleka kanye nomonakalo wokumboza.

Ukuthunyelwa:

Indlela Yokuhamba:Amapayipi athunyelwa ngemikhumbi yezitsha (izitsha ezingama-20ft noma ezingama-40ft zobubanzi obuncane), izithwali ezinkulu (ukusika inqwaba yobubanzi obukhulu kanye nobuningi obukhulu), noma imithwalo yesitimela.

Ukufakwa Kweziqukathi (Ububanzi Obuncane):Kumapayipi amancane anobubanzi (ngokuvamile angaphansi kuka-508mm / 20"), amapayipi afakwa ezitsheni zokuthumela ezijwayelekile ezingamafidi angu-20 noma angu-40.

Ukulayisha Imikhumbi Emikhulu (Ububanzi Obukhulu kanye Nomthamo Omkhulu):Kuma-oda amakhulu (ngokuvamile angaphezu kwamathani angu-500) noma amapayipi amakhulu ububanzi (ngaphezu kuka-508mm / 20"), amapayipi alayishwa ngqo ezithwalini ezinkulu noma ezitsheni ezifakwe amagiya.

Izitsha Ezisicaba Noma Ezivulekile Eziphezulu:Kumapayipi adlula ubukhulu obujwayelekile besitsha (ubude >12m noma ububanzi >2.3m), izitsha ze-rack ezisicaba noma izitsha eziphezulu ezivulekile zingasetshenziswa.

Ukulebula kanye Nemibhalo:Inqwaba ngayinye noma ipayipi ngalinye libhalwe ngokucacile ngolwazi olubalulekile oluhlanganisa ibanga lezinto, izinga elijwayelekile, ubukhulu, inombolo yokushisa, inombolo yenqwaba/ipayipi, kanye nemiyalelo yokuphatha.

Ukuthobela Imithetho Yezintela:Yonke imibhalo yentela edingekayo—i-invoyisi yezentengiselwano, uhlu lokupakisha, i-bill of lading, isitifiketi semvelaphi, izitifiketi zokuhlolwa kwemishini—iyalungiswa.

Ukubopha Okuphephile:Izinqwaba namapayipi ngamanye aboshwe kahle kusetshenziswa izintambo zensimbi, izikhwama zomquba, izinsimbi zokubopha izingodo, noma izintambo zokubopha iketanga.

Ukulandelela Nokuqapha:Izinhlelo zokulandelela izinto ezithuthukisiwe zinikeza izibuyekezo zendawo ngesikhathi sangempela.

Umshwalense:Umshwalense wempahla yasolwandle (Yonke Ingozi noma Ngokumbozwa Okujwayelekile) ungahlelwa.

Ngamafuphi, i-Womic Steel iqinisekisa ukuthi wonke amapayipi ensimbi e-API 5L X52 SSAW apakishwe ngezinyathelo zokuvikela ezihamba phambili embonini futhi athunyelwa kusetshenziswa izindlela zokuthutha ezinokwethenjelwa.

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10. Izinzuzo ze-Womic Steel kanye ne-FAQ - Ipayipi Lensimbi le-API 5L X52 SSAW

Kungani Kufanele Usebenzisane Nensimbi Yombhobho Wensimbi we-API 5L X52 SSAW?

Ububanzi Obuphelele Bosayizi:Inqubo ye-SSAW ehlanganisa i-OD engu-219mm kuya ku-3,500mm, ubukhulu bodonga obufika ku-25.4mm, ubude obufika ku-60m kumaphrojekthi okufaka amapayipi kanye nokufaka inqwaba.

Ilayisensi ye-API 5L Monogram:Ukuhambisana ngokugcwele nezidingo ze-API 5L PSL1 kanye ne-PSL2. Ukuhlolwa kwe-API okuvamile kuqinisekisa ukuhambisana kwekhwalithi okuqhubekayo.

Amandla e-PSL2:Ukuhlinzekwa kwebanga le-PSL2 ngokuqina okuqinisekisiwe komthelela kanye nemikhawulo eqinile yokwakheka kwamakhemikhali kwesevisi emuncu kanye nokusetshenziswa kwezinga lokushisa eliphansi.

Izinsizakalo Ezenezelwe Inani:Ukugoba kokuphela, ukusika okucacile, ukugqoka okuvikelayo (i-FBE, i-3LPE, i-Coal Tar Epoxy), kanye nokugoqa okulwa nokugqwala.

Amandla Obude Obude:Kufika kumamitha angu-60 ubude obulodwa kumaphrojekthi ephayiphi, okunciphisa izidingo zokushisela ensimini.

Ukuncintisana Kwezokuthutha:Ukubambisana okunesu nabathengisi bezimpahla emhlabeni wonke kuqinisekisa ukuthunyelwa kwezimpahla emhlabeni jikelele ngendlela engabizi kakhulu.

Imibhalo Ephelele:Izitifiketi Zokuhlolwa Okugcwele Kwesigayo (EN 10204 Uhlobo 3.1 noma 3.2), imibiko yokuhlolwa kwe-hydrostatic, imibiko ye-NDT, imibiko yobukhulu, kanye nemibhalo yokulandelela.

Khetha i-Womic Steel Group njengomlingani wakho othembekile wamapayipi ensimbi e-API 5L X52 SSAW asezingeni eliphezulu wamaphrojekthi epayipi, olwandle, kanye nesisekelo esijulile emhlabeni jikelele. Siyakwamukela ukubuza!

Iwebhusayithi: www.womicsteel.com

I-imeyili: sales@womicsteel.com

Ucingo/I-WhatsApp/I-WeChat:

UVictor: +86-15575100681

UJack: +86-18390957568

Imibuzo Evame Ukubuzwa (Imibuzo Evame Ukubuzwa) - Ipayipi Lensimbi le-API 5L X52 SSAW

U: Uyini umehluko phakathi kwe-API 5L X52 PSL1 kanye ne-PSL2?

A: I-PSL2 inemikhawulo eqinile yokwakheka kwamakhemikhali (i-C ephansi, i-P, i-S), izidingo zokuqina komthelela eziphoqelekile (27J @ 0°C), imikhawulo yokuqina okuphezulu (yesevisi emuncu), kanye nokuhlolwa okuqinile okungonakalisi. I-PSL1 ifanele ukusetshenziswa kwamapayipi ajwayelekile ngaphandle kwezidingo zesevisi esezingeni eliphansi noma elimuncu. I-PSL2 inconywa ukusetshenziswa ogwini lolwandle, isevisi emuncu, kanye nezinhlelo zokusebenza ezisezingeni eliphansi.

Q: Uyini umehluko phakathi kwe-X52 ne-GR.B?

A: I-X52 inamandla okukhiqiza okungenani angu-360 MPa, kanti i-GR.B ine-245 MPa. I-X52 inikeza amandla aphezulu cishe ngo-47%, okuvumela izindonga ezincane, isisindo esinciphile, kanye nezingcindezi zokusebenza eziphezulu. I-X52 iphinde ibe nemikhawulo eqinile yokwakheka kwamakhemikhali ukuze kube nokuqina okungcono kanye nokushintshwa.

U: Iyiphi ipayipi le-SSAW elinobubanzi obukhulu ongayikhiqiza ku-X52?

A: Singakhiqiza ipayipi le-X52 SSAW elingafika ku-3,500mm (138 inches) ububanzi bangaphandle. Ukuze uthole ububanzi obufika ku-4,000mm (160 inches), sicela usithinte ukuze uthole ukuhlolwa okukhethekile kwamandla ephrojekthi.

Q: Yiziphi izinketho zokumboza ezitholakalayo zamapayipi omugqa we-X52?

A: Sinikeza i-FBE (Fusion Bonded Epoxy), i-3LPE (Three Layer Polyethylene), i-3LPP (Three Layer Polypropylene), i-Coal Tar Epoxy, kanye ne-Liquid Epoxy. Eziningi zezicelo zamapayipi, kunconywa ukugqoka i-3LPE noma i-FBE.

U: Ungakwazi yini ukunikeza ipayipi le-X52 ngokuhlolwa komuntu wesithathu (SGS, BV, TÜV)?

A: Yebo. Senza kube lula ukuhlolwa yi-SGS, i-BV, i-TÜV, i-DNV, i-ABS, i-LR, noma yimuphi ummeleli oqokwe yiklayenti ngesikhathi sokukhiqiza nangaphambi kokuthunyelwa. 3.2 Izitifiketi zokuhlola zinikezwa njalo uma ziceliwe.

Q: Yikuphi ukuhlolwa okungabhubhisi (NDT) okunikezwayo kwepayipi le-X52 SSAW?

A: I-NDT ejwayelekile ifaka phakathi ukuhlolwa kwe-Ultrasonic okungu-100% (UT) komzimba womthungo kanye nowepayipi, ukuhlolwa kwendawo yokuhlolwa kwe-Radiographic (RT), kanye nokuhlolwa kwe-hydrostatic okuphoqelekile nge-API 5L ngayinye. I-MPI kanye ne-UT eyengeziwe kuyatholakala uma iceliwe.

Q: Yisiphi isikhathi esijwayelekile sokuhola sepayipi lensimbi le-API 5L X52 SSAW?

A: Izikhathi ezijwayelekile zokuhola cishe ziyizinsuku ezingama-30-45 zokukhiqizwa kwe-SSAW, kuye ngobuningi be-oda, ububanzi, ukujiya kodonga, kanye nezidingo ze-PSL. Ama-oda asheshayo (izinsuku ezingama-20-30) angatholakala ngobuningi obuncane.

Q: Yimaphi amadokhumenti anikezwa ngokuthunyelwa ngakunye?

A: Isitifiketi Sokuhlolwa Komshini (EN 10204 Uhlobo 3.1), Umbiko Wokuhlolwa Okumanzi, Umbiko Wokuhlolwa Obukhulu, Imibiko ye-UT, Imibiko ye-RT (uma icacisiwe), Imibhalo Yokulandelela, Uhlu Lokupakisha, I-invoyisi Yezentengiselwano, kanye Nesitifiketi Somsuka.