1. I-Womic Steel: Amakhono Okukhiqiza kanye Namandla Enkampani Yesevisi E-X52 Sour
I-Womic Steel Group isebenzisa imigqa yokukhiqiza ezinikele yamapayipi e-LSAW ahlinzeka ngezinsizakalo ezimuncu. Insizakalo ye-X52 PSL2 ehlinzeka ngezinsizakalo ezimuncu idinga:
● Okulingana nekhabhoni ephansi (i-CEV ≤ 0.40%, evamile ≤ 0.38%)
● I-sulfur ephansi (S ≤ 0.002%) kanye ne-phosphorus ephansi (P ≤ 0.015%)
● Ukwelashwa nge-calcium yokulawula ukuma kokufakwa (ama-globular sulfide)
● Ukwelashwa kokushisa ngemva kokushiswa (PWHT) kwawo wonke amapayipi, kungakhathaliseki ukuthi udonga lubanzi kangakanani
● Ukuhlolwa kobulukhuni okungu-100% (ukushisela, i-HAZ, insimbi eyisisekelo)
● Ukuhlolwa kwe-HIC kanye ne-SSC ngokwezindinganiso ze-NACE
Izinqubo zokukhiqiza: I-JCOE, i-UOE, ipuleti eligoqiwe elinesithando se-PWHT esiyimpoqo (imoto ingaphansi, ubude obungu-12m, ukucwiliswa ku-600°C). Ukuhlolwa kweqembu lesithathu yi-SGS, i-BV, i-TÜV, i-DNV, noma i-ABS ukuze kuqinisekiswe isevisi egcwele.
Umthamo wonyaka wesevisi ye-sour X52 LSAW:Amathani angu-30,000.
Ukuguquguquka Kokukhiqiza kwe-Sour Service X52 PSL2:
I-JCOE: 406–1,422mm OD × 6.0–50.8mm Isisindo × ≤ 18m
I-UOE: 508–1,220mm OD × 6.0–40.0mm WIT × ≤ 24m (kuthandwa kakhulu uma kumanzi ngenxa yokucindezeleka okuphansi okusele)
Ipuleti eligoqiwe: 600–1,600mm OD × 25–60mm Isisindo × ≤ 12m
Wonke amapayipi esevisi athambile athola i-PWHT (600°C ± 10°C, abambe ihora eli-1 ngobukhulu obungu-25mm, apholile kancane)
2. Isevisi Engamanzi ye-API 5L X52 PSL2: Izici Zokwakheka Kwezinto Nokusebenza
Ngenkonzo emuncu, ikhemistri iqinile kune-PSL2 ejwayelekile. Umgomo uwukufinyelela ukumelana okuphezulu ne-HIC kanye ne-SSC ezindaweni ezimanzi ze-H₂S.
Ukwakheka Kwamakhemikhali (Ukuhlaziywa Kwezingilazi, imigomo ejwayelekile yesevisi emuncu):
| Isici | Ubuningi obujwayelekile be-PSL2 | I-Sour Service Target (Womic) |
| C | 0.22 | ≤ 0.14 (okuvamile 0.08-0.12) |
| Mn | 1.40 | ≤ 1.30 (okuvamile 1.10-1.25) |
| P | 0.025 | ≤ 0.015 |
| S | 0.015 | ≤ 0.002 (okuvamile okungu-0.0015) |
| Si | 0.45 | 0.20-0.40 |
| V | 0.10 | ≤ 0.06 |
| Nb | 0.05 | 0.03-0.05 |
| Ti | 0.04 | ≤ 0.025 |
| I-CEV | ≤ 0.43 | ≤ 0.40 (okuvamile ≤ 0.38) |
| I-Pcm | Akudingeki | ≤ 0.22 |
Ukwelashwa nge-calcium (isilinganiso se-Ca/S ≥ 1.5) kuqinisekisa ukufakwa kwe-globular sulfide okumelana ne-HIC.
Izakhiwo Zemishini (Ngemva kwe-PWHT):
| Impahla | Isevisi ye-X52 PSL2 Sour (Womic) |
| Amandla Okukhiqiza (iminithi) | I-360 MPa (52,200 psi) |
| Amandla Okukhiqiza (ubuningi) | 530 MPa (76,900 psi) |
| Amandla Okudonsa (iminithi) | I-460 MPa (66,700 psi) |
| Ukwelulwa (iminithi) | 21% |
| Ukuqina (ubuningi) – amaphrojekthi amaningi | 85 HRB (U-Womic ufinyelele ku-78-85 HRB) |
| Ukuqina Komthelela @ 0°C | ≥ 27 J (okuvamile 80-120 J) |
Ukuhlolwa Okuphoqelekile Kwesevisi Engamanzi:
● I-HIC nge-NACE TM0284 (Isixazululo A, amahora angu-96) – ukwamukelwa: I-CLR ≤ 5%, i-CTR ≤ 1.5%, i-CSR ≤ 0.5% (amaphrojekthi amaningi adinga u-0%)
● I-SSC nge-NACE TM0177 (Indlela A, 720h, 90% SMYS) – akukho ukuqhekeka
● Ukuqina kudlula ku-weld, HAZ, kanye ne-base metal (ubuningi be-85 HRB)
● I-Charpy V-Notch ku-0°C (noma ngaphansi uma kuchaziwe)
3. Ukuhambisana Nobubanzi Nokulinganisa Kwezindinganiso
| Into | Imininingwane |
| Okujwayelekile | I-API 5L PSL2 enesengezo sesevisi esimuncu |
| I-NACE | I-NACE MR0175 / ISO 15156 |
| Izinqubo Zokukhiqiza | I-JCOE, i-UOE, ipuleti eligoqiwe (konke kune-PWHT) |
| Ububanzi Bobubanzi Bangaphandle | 219mm – 1,600mm (8″ – 63″) |
| Ububanzi Bokujiya Kodonga | 6.0mm – 60mm (JCOE/UOE max 50.8mm, ipuleti eligoqiwe max 60mm) |
| Ibanga Lobude | Isilinganiso esingu-6m – 18m; kufika ku-24m (UOE) |
| Ukuqeda Ukuqeda | Isiphelo Esigobekile (BE) nge-API ngayinye 5L |
| Ukuqedwa Komphezulu | I-Bare, 3LPE, FBE (izimbozo kumele zibe mnandi futhi zifanelekile) |
| Ukubekezelelana | I-OD: ±0.5%; Isisindo: -0% / +15%; Ubude: +50mm / -0mm |
4. Ubukhulu Nemininingwane Etholakalayo – I-API 5L X52 PSL2 Sour Service LSAW Steel Pipe (Osayizi Abajwayelekile Abakhethiwe)
| I-OD (mm) | Izinketho ze-WT (mm) | Inqubo | Isisindo Esilinganiselwayo (kg/m) | Ubude Obujwayelekile | Izici Zesevisi Emuncu |
| 219 | 6.4, 8.0, 10.0, 12.5 | I-JCOE | 33.6 – 63.6 | 12m | I-PWHT, i-HIC ihlolwe |
| 273 | 8.0, 10.0, 12.5, 14.0 | I-JCOE | 52.3 – 89.4 | 12m / 18m | Ubulukhuni ≤ 85 HRB |
| 324 | 8.0, 10.0, 12.5, 14.0, 16.0 | I-JCOE | 62.4 – 121.5 | 12m / 18m | I-CEV ≤ 0.40 |
| 406 | 10.0, 12.5, 14.0, 16.0, 19.0 | I-JCOE/UOE | 97.7 – 181.4 | 12m / 18m | I-SSC ihlolwe |
| 508 | 10.0, 12.5, 14.0, 16.0, 19.0, 22.0 | I-UOE | 122.8 – 263.8 | 12m / 18m / 24m | Ukuqina okugcwele komgwaqo |
| 610 | 12.5, 14.0, 16.0, 19.0, 22.0, 25.4 | I-UOE | 184.2 – 366.2 | 12m / 18m / 24m | Ukwamukelwa kwe-HIC |
| 711 | 14.0, 16.0, 19.0, 22.0, 25.4, 28.0 | I-JCOE/UOE | 240.7 – 471.7 | 12m / 18m | I-PWHT iyimpoqo |
| 813 | 16.0, 19.0, 22.0, 25.4, 30.0 | I-JCOE | 314.4 – 579.8 | 12m / 18m | I-NACE MR0175 |
| 914 | 19.0, 22.0, 25.4, 30.0, 35.0 | I-JCOE/Egoqiwe | 419.5 – 759.2 | 12m | I-calcium iphathwe |
| 1,016 | 22.0, 25.4, 30.0, 35.0, 40.0 | Kugoqwe | 539.2 – 963.9 | 12m | I-S ephansi (≤ 0.002%) |
*Wonke amapayipi esevisi emuncu athola i-PWHT kungakhathaliseki ukuthi udonga lubanzi kangakanani. Kumapayipi e-UOE, ukwanda kunqunyelwe ku-0.8-1.0% ukuze kugwenywe ukucindezeleka ngokweqile.*
5. Izindinganiso Ezivamile Zepayipi Lenkonzo Emuncu
| Okujwayelekile | Isicelo | Izidingo Zokuhlola |
| I-API 5L PSL2 + Isijobelelo H | Ipayipi lomugqa wesevisi emuncu | I-HIC, i-SSC, ubulukhuni ≤ 90 HRB |
| I-NACE MR0175 / ISO 15156 | Izinto zokwakha izindawo ze-H₂S | Imikhawulo ebulukhunini, i-chemistry |
| I-NACE TM0284 | Indlela yokuhlola ye-HIC | I-CLR, i-CTR, i-CSR |
| I-NACE TM0177 | Indlela yokuhlola ye-SSC (Indlela A, B, C, D) | Akukho ukuqhekeka |
Isifinyezo sokusetshenziswa:Ukuqoqwa kwegesi emuncu, ukugeleza kukawoyela ongahluziwe omuncu, indawo yokuhluza amanzi amuncu, amayunithi e-amine, ukufakwa kwegesi ene-asidi.
6. Inqubo Yokukhiqiza – I-LSAW ye-Sour Service X52 PSL2
Isevisi ye-Sour idinga izinyathelo ezengeziwe ngale kwe-LSAW ejwayelekile:
Ukwakheka kwe-JCOE / UOE (ngokwenqubo ejwayelekile) + Izinyathelo Eziqondile Zomuncu:
● Ukukhetha ipuleti– Amapuleti e-TMCP aphathwe nge-sulfur ephansi, i-calcium ane-CEV ≤ 0.40%.
●Ukwakha– I-JCOE ejwayelekile noma i-UOE (i-UOE ikhethwa kakhulu uma kunesidingo sokucindezeleka okuphansi okusele).
●Ukushisela kwe-SAW– Ukufakwa kokushisa kulawulwa ku-≤ 2.5 kJ/mm (ngaphansi kokuvamile). Izinga lokushisa eliphakathi kwe-≤ 200°C.
●I-UT engu-100% ene-TOFD– Izwela kakhulu kune-UT ejwayelekile.
●Ukwelashwa Kokushisa Ngemva Kokushiswa (PWHT)– Wonke amapayipi esevisi anomuncu ancishisiwe. Izinga lokushisa lokucwilisa lingu-600°C ± 10°C ihora eli-1 ngobukhulu obungu-25mm (ubuncane ihora eli-1). Ukupholisa isithando somlilo ku-≤ 200°C ngehora.
●Ukwandiswa kwemishini– Kunqunyelwe ku-0.8-1.0% (uma kuqhathaniswa no-1.5% ngokwejwayelekile) ukuze kugwenywe ukuqina komsebenzi obandayo.
●Ukuhlolwa kokuqina– 3-point traverse per pipe (base metal, weld, HAZ). Ubukhulu obungu-90 HRB, ngokuvamile obungu-78-85 HRB.
●Ukuhlolwa kwe-HIC– Ngokwe-NACE TM0284 Isixazululo A, amahora angu-96. Amasampula athathwe emaphethelweni epayipi.
●Ukuhlolwa kwe-SSC– Ngokwe-NACE TM0177 Indlela A (yokudonseka) noma Indlela B (umsebe ogobile). Ukuchayeka kwamahora angu-720.
Imininingwane Yesithando Somlilo se-PWHT:
●Isithando somlilo esingaphansi kwemoto: 12m L × 3m W × 3m H
●Ukufana kwezinga lokushisa: ± 10°C
●Ukuqoshwa kwedatha ye-batch ngayinye
7. Ukulawulwa Kwekhwalithi Nokuhlolwa Kwe-Sour Service X52 LSAW
| Isiteji | Ukuhlolwa | Izindlela Zokwamukela |
| Ipuleti | Amakhemikhali (OES) | C ≤ 0.14, S ≤ 0.002, CEV ≤ 0.40 |
| Ipuleti | I-Ultrasonic (i-lamination) | Azikho izingqimba > 5mm |
| Ukushisela | I-UT engu-100% ene-TOFD | Azikho izinkomba > 1.6mm |
| Ukushisela | Ukuhlolwa kwe-X-ray (indawo) | Akukho mifantu, ukuntuleka kokuhlangana |
| Ngemuva kwe-PWHT | Ubulukhuni (HRB) – BM, Weld, HAZ | ≤ 85 HRB (okuhlosiwe) |
| Kuqediwe | I-HIC (NACE TM0284) | I-CLR ≤ 5%, i-CTR ≤ 1.5%, i-CSR ≤ 0.5% |
| Kuqediwe | I-SSC (NACE TM0177 Indlela A) | Akukho ukuqhekeka ngemva kwamahora angu-720 |
| Kuqediwe | I-Charpy @ 0°C | ≥ 27 J, isilinganiso ≥ 40 J |
| Kuqediwe | Ukuhlolwa Kwamanzi | 85-100% SMYS |
I-oda ngalinye lesevisi elithambile lifaka idokhumenti yekhwalithi enayo yonke imibiko yokuhlolwa, ukulandelelwa kokushisa, kanye namashadi e-PWHT.
8. Izicelo Eziyinhloko – I-API 5L X52 PSL2 Insizakalo Emuncu Ipayipi Lensimbi le-LSAW
●Imigqa yokubutha igesi emuncu– Ukuqoqa igesi yemvelo nge-H₂S kusuka eziqongweni zemithombo (5-50 ppm H₂S)
● Ukugeleza kukawoyela ongahluziwe one-H₂S– Ukuthutha i-sour crude kusuka kuma-pad kuya ezindaweni eziphakathi
● Imizila yamanzi acwengekile– I-Ammonium bisulfide kanye namanzi aqukethe i-H₂S
● Amapayipi okwelapha iyunithi ye-amine- Isevisi yama-amine acebile futhi angenawo amafutha amaningi (i-H₂S ne-CO₂)
● Imigqa yokufaka igesi ye-asidi– Ukufaka kabusha i-H₂S/CO₂ emithonjeni yokulahla imfucuza
● Amapayipi esevisi yobisi olwandle- Imigqa yangaphansi kolwandle ezindaweni ze-H₂S
● Izintambo zokuphakamisa igesi– Ukufakwa kwegesi emuncu ukuze kuphakanyiswe umthombo
● Amapayipi eyunithi yokubuyisa isibabule– Imigqa yegesi yomsila weyunithi ye-Claus
9. Ukupakisha Nokuthumela – Ipayipi Le-Sour Service X52 PSL2 LSAW
Kufana nokupakishwa okujwayelekile kwe-LSAW, okunesivikelo esengeziwe sama-bevels okugcina (izivalo zokugcina zensimbi engagqwali zinconywa ukugwema ukungcola). Imibhalo ifaka phakathi imibiko ephelele yokuhlola isevisi emuncu (i-HIC, i-SSC, ubulukhuni, amashadi e-PWHT) ngaphezu kwe-MTC ejwayelekile.
10. Izinzuzo ze-Womic Steel kanye ne-FAQ - Isevisi Engamanzi X52 LSAW
Kungani i-Womic Steel isetshenziselwa i-Sour Service X52?
● Isithando somlilo se-PWHT esinikezelwe ngobude obuyi-12m
● Amandla e-CEV aphansi (≤ 0.38%) kanye ne-sulfur ephansi (≤ 0.0015%)
● Ukuhlolwa kwe-HIC kanye ne-SSC kwangaphakathi (okuqinisekiswe yi-CNAS)
● Kutholakala umuntu wesithathu obone ukuhlolwa komuncu (SGS, BV, TÜV)
● Amapayipi esevisi emuncu angaphezu kwamakhilomitha angu-500 ahlinzekwa emhlabeni jikelele
● Iphakheji ephelele yamadokhumenti ukuze kuvunyelwe iphrojekthi
Imibuzo ejwayelekile ukubuzwa:
U: Uyini umehluko phakathi kwe-X52 PSL2 ejwayelekile kanye ne-sour service X52?
A: I-PSL2 ejwayelekile inemikhawulo engu-C ≤ 0.22%, S ≤ 0.015%, CEV ≤ 0.43%, futhi akukho ukuhlolwa kwe-HIC/SSC okuphoqelekile. Isevisi ye-Sour inezela: i-C ephansi (≤ 0.14%), i-S (≤ 0.003% ejwayelekile), i-CEV ≤ 0.40%, i-PWHT ephoqelekile, ubulukhuni ≤ 90 HRB (ngokuvamile ≤ 85 HRB), kanye nokuhlolwa kwe-HIC/SSC.
U: Ingabe i-PWHT iyadingeka kuyo yonke isevisi emuncu i-X52 kungakhathaliseki ukuthi udonga lubanzi kangakanani?
A: Yebo, ngokwe-NACE MR0175 kanye nemininingwane ejwayelekile yeklayenti. Ngisho nasemapayipini angu-6.4mm WT, i-PWHT iyimpoqo ukuze kuhlinzekwe nge-sour service.
Q: Yiziphi izindlela ezijwayelekile zokwamukelwa kwe-HIC?
A: I-CLR ≤ 5%, i-CTR ≤ 1.5%, i-CSR ≤ 0.5%. Ngesevisi emuncu kakhulu (isb., > 50 ppm H₂S, pH < 5), amaklayenti angadinga i-CLR = 0%. I-Womic ingafinyelela i-CLR 0%.
U: Ungakwazi yini ukunikeza ukuhlolwa kwe-SSC ngokwe-NACE TM0177?
A: Yebo. Sinikeza i-Method A (ukubopha okukodwa) ku-90% SMYS, amahora angu-720, ngaphandle kokuqhekeka. Ukuhlolwa kofakazi beqembu lesithathu kuyatholakala.
Q: Yisiphi isikhathi esijwayelekile sokulethwa kwesevisi ye-sour X52 LSAW?
A: Izinsuku ezingama-60-90, kuye ngezidingo zokuhlolwa kwe-HIC/SSC. Ngaphandle kofakazi wesithathu: izinsuku ezingama-60. Nofakazi wesithathu: izinsuku ezingama-75-90.
Inkomba Yephrojekthi – Ipayipi Lokuqoqa Igesi Elimuncu lase-Alberta (eCanada)
Izwe:ICanada (i-Alberta, indawo yaseFox Creek – iDeep Basin)
Okujwayelekile kanye Nezinga:I-API 5L X52 PSL2 enesengezo sesevisi esimuncu ngokwe-NACE MR0175 / ISO 15156
Ubukhulu kanye nobuningi:
● OD 323.9mm (12.75″) × UBUNZIMA 9.5mm – 32,000 amamitha (cishe amathani angu-2,200) – JCOE
● OD 406.4mm (16″) × UBUNZIMA 11.9mm – 18,000 amamitha (cishe amathani ayi-1,900) – JCOE
● OD 508mm (20″) × UBUNZIMA 12.7mm – 9,000 amamitha (cishe amathani ayi-1,300) – UOE
Isiyonke:Amamitha angu-59,000 (59 km), cishe amathani angu-5,400
Imininingwane:Iziphetho ezigobile, ungqimba lwe-3LPE, ukuhlolwa kwe-hydro ku-10.5 MPa. I-PWHT yawo wonke amapayipi. Ukuqina okuphezulu ku-85 HRB. I-HIC: CLR 0%, CTR 0%, CSR 0%. I-SSC: akukho ukuqhekeka. I-Charpy ku--20°C (ubuncane be-27J, kufinyelelwe ku-90-150J). Ukuhlolwa komuntu wesithathu yi-ABS Canada.
Isicelo:Ukuhlangana kwegesi yemvelo emuncu eSitsheni Esijulile nge-H₂S 8-35 ppm, ingcindezi yokusebenza engu-6-8 MPa, izinga lokushisa lasebusika -40°C.
Izinselele Zobuchwepheshe Nezixazululo:
● Izinga lokushisa eliphansi kakhulu (-40°C) lihlanganiswe nesevisi emuncu: I-Womic yengeze i-Ni (0.20-0.30%) ukuthuthukisa ukuqina kwezinga lokushisa eliphansi. I-Charpy ku--40°C ifinyelele ku-45-80J.
● Imfuneko ye-HIC engenamaphutha: amapuleti esibabule aphansi kakhulu (S ≤ 0.0012%) anesilinganiso se-Ca/S esingu-2.0-2.5.
● Ukuthutha okukude ngemigwaqo yeqhwa: ukulethwa okubili kwasebusika kusetshenziswa amaloli ashisayo.
Umphumela:Ipayipi lasebenza ku-Q2 2024. Akukho ukwehluleka kwe-HIC noma i-SSC ngemuva kwezinyanga eziyi-18. I-Womic manje isingumhlinzeki wesevisi engathandeki ovunyelwe.
Xhumana:
Iwebhusayithi: www.womicsteel.com
I-imeyili: sales@womicsteel.com
Ucingo / WhatsApp / WeChat:
UVictor: +86 15575100681
UJack: +86 18390957568
I-Womic Steel – Umlingani wakho othembekile wamapayipi ensimbi e-LSAW e-API 5L X52 PSL2 ahlinzeka ngogesi oqukethe i-H₂S, amanzi acwengekile kanye nezinhlelo zokujova igesi ene-asidi emhlabeni jikelele.






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