Umkhiqizi Wembiza Yezinsika | Umhlinzeki Wezinsika Zezinsika Zensimbi Enzima Ezisetshenziswayo Zezigayo Zensimbi Nezinsimbi – Insimbi YaseWomic

Incazelo emfushane:

Usayizi Webhodwe Le-Slag:Umthamo wamathani angu-5 – 100+ (ngokwezifiso), isisindo samathani angu-7 – 80+, umthamo ongu-4 – 60+ m³, ubukhulu ngomdwebo ngamunye. I-Trunnion: 35CrMo / 40Cr idizayini yokufakwa ngaphakathi.

Izinto kanye namazinga:I-ZG230-450, ZG270-500, GS-16Mn5, ASTM A27 60-30. Ihambisana ne-ASTM A27, DIN 17182, ISO 3755. Ukwelashwa ngokushisa: Okujwayelekile / Okucishiwe + Okuthambile. Ubuso: Okungaphakathi kufakwe ku-ASTM A802 LEVEL 3 (okulwa nokugqwala), ukuqhuma kwangaphandle kokudubula + ukugqoka okumelana nokushisa.

Inqubo Yokukhiqiza:Ukukhipha okukodwa (ukukhipha okuhlanganisiwe) – akukho ukuthungwa kwe-weld. Ukuhlanza kwe-EAF + LF + ukuhlanza igesi nge-VD (S,P ≤ 0.020%). Ukulingisa kwe-CAE, ukwenza ngcono kwe-FEA. 100% NDT: UT (Izinga 1 lama-trunnions), MT, PT.

Ukusetshenziswa kwe-Slag Pot:Izitshalo zensimbi (i-converter / i-EAF / i-LF slag), izindawo zokusekela, imboni yensimbi, ukukhiqizwa kwensimbi okungeyona i-ferrous (i-copper / aluminium slag), i-slag esezingeni lokushisa eliphezulu ephatha kufika ku-1,600°C.

Insimbi YaseWomicinikeza amanani asezingeni eliphezulu nancintisanayo amabhodwe ensimbi aqinile, izinkomishi ze-slag. Ukwenza ngokwezifiso okugcwele ngomdwebo ngamunye, ukukhiqizwa okusheshayo, ukuthunyelwa komhlaba wonke. I-ISO 9001, iqinisekiswe yi-PED. Impilo yesevisi yemijikelezo engaphezu kuka-5,000+. Ubuqotho bokuphonsa okukodwa bokumelana nokushaqeka okuphezulu kokushisa. Izixazululo ze-OEM ziyatholakala.

 

I-Womic Steel iyinhlokoumenzi kanye nomhlinzeki webhodwe le-slag eShayina, ochwepheshe ku-izitsha zensimbi ezisindayo ezisindayokwezitshalo zensimbi, izimboni zensimbi, kanye nezicelo zezimboni ezishisa kakhulu. Ngobuchwepheshe bokubumba obungaphezu kweminyaka engama-20, ukulingisa okuthuthukisiwe kwe-CAE, kanye nokulawula ikhwalithi okuqinile ngaphansi kwesitifiketi se-ISO 9001 kanye ne-PED, silethaizimbiza ze-slag ezihlala isikhathi eside, ezihlala isikhathi esideelungiselelwe izimo zokusebenza ezinzima.ukuphonsa okukodwa, ukuphonsa okuhlanganisiweinqubo iqinisekisa ubuqotho besakhiwo obuphezulu, isusa imithungo yokushisela futhi inciphise izingozi zokuhluleka ngaphansi kokujikeleza kokushisa okukhulu.


Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

Ukubuka Konke Komkhiqizo - Iyini Imbiza Yezinsila?

A imbiza ye-slag(obeye aziwe njengoiladle ye-slag, ibhakede le-slag, imbiza yesamente or imbiza yamanyala) iyisitsha esibalulekile sensimbi esisetshenziswa ezigayweni zensimbi nasezindaweni zokusekela ukuqoqa, ukuthutha, nokuthulula indle encibilikisiwe ekhiqizwa ngesikhathi senqubo yokwenza insimbi. Lawa madivayisi athwala imithwalo esindayo ane-isitsha esimise okwesitsha esinezinsika zokuphakamisakuzo zombili izinhlangothi zokuphatha i-crane kanye nemisebenzi yokubeka ama-tip. Isebenza e-amazinga okushisa angaphezu kuka-1,600°C, izimbiza ze-slag zidinga ukumelana nokushisa okuvelele, amandla omshini, kanye nokuqina kwesakhiwo ukuze zikwazi ukumelana nokushaqeka okukhulu kokushisa, ukugqwala kwe-slag encibilikisiwe, kanye nomthelela womshini phakathi kwemijikelezo yenkonzo ephindaphindwayo.

Izimbiza ze-slag zisebenza ngokuyinhloko ukuthwala i-slag yensimbi eguqulayo, i-slag yesithando sokushisa (LF/VD), kanye nensalela yokukhipha i-ladle evela emisebenzini yokuphonsa eqhubekayo. Ngokuvamile zenziwa ngeizinto zensimbi ezibunjiwenjenge-ZG230-450 kanye ne-ZG270-500, kusetshenziswaIsithando sokuhlanza i-LF kanye nokususa igesi nge-vacuum ye-VDubuchwepheshe bokukhiqiza, ngenqubo yokukhipha eyenziwe ngcono ngokusebenzisaUkulingisa isofthiwe ye-CAE.

Umkhiqizi Wembiza Yezinsika Umhlinzeki Wezinsika Zensimbi Enzima Ezisetshenziswayo Zezigayo Zensimbi Nezinsimbi – Insimbi YaseWomic

Kungani Ukhetha Insimbi Yomhlobiso Njengomhlinzeki Wakho Wembiza Yezinsika?

Ubuchwepheshe Bokusakaza Obuthuthukisiwe– Sebenzisa isofthiwe yokulingisa ukulingisa i-Huazhu CAE ukuze uhlaziye inqubo yokuqinisa, uqinisekise ubuqotho besakhiwo obuthuthukisiwe kanye nokungabi namaphutha okukhipha.

Insimbi Ecwengisisiwe Ehlanzekile Kakhulu– Hlanganisa ukuhluzwa kwe-EAF okuyinhloko nokuhluzwa kwe-LF ladle ukuze unciphise ukufakwa okuyingozi (S ≤ 0.020%, P ≤ 0.020%), lungisa isakhiwo sezinhlamvu, futhi ulethe amandla ensimbi aphezulu.

Uhlelo Lokulawula Ikhwalithi Oluqinile– Ukuphathwa kwekhwalithi ephelele ngaphansi kwe-ISO 9001:2015, imibiko ephelele yokuhlola ehlanganisa ukuhlaziywa kwamakhemikhali, ukuhlolwa kokudonsa, kanye nemibhalo ye-NDT enezitifiketi ze-EN 10204 3.1 noma 3.2.

Impilo Yesevisi Eyengeziwe– Zenzelwe ukuqina, izimbiza ze-Womic slag ziletha ukusebenza okuthembekilekudlula imijikelezo engu-5,000ngokusebenzisa izakhiwo zemishini ezishisa kakhulu, ukumelana okuhle kakhulu kokuqhekeka kokushisa, kanye nenqubo yokukhiqiza ezinzile.

Ukuhlolwa Okuqinile kwe-NDT- Ama-Trunnion adlulaUkuhlolwa kwe-ultrasonic okujulile okungu-500mmukuqinisekisa ukuthi azikho iziphambeko zangaphakathi, ngezindinganiso zeZinga 1 zama-trunnion kanye neZinga 3 zomzimba webhodwe.

Ukwenza Ngokwezifiso Okuguquguqukayo- Amandla, ubukhulu, izinto zokwakha, kanye nokuqedwa kwendawo okungenziwa ngezifiso ngokugcwele ngokusekelwe kumidwebo yamakhasimende kanye nezimo zokusebenza.

Ubuqotho Bokwenza Okukodwa- Zonke izimbiza zethu ze-slag zikhiqizwa e-ucezu olulodwa, ukuphonswa okukodwainqubo (ukusatshalaliswa okuhlanganisiwe), ukususa imithungo yokushisela engaba amaphuzu okwehluleka ngaphansi kokulayisha okuphindaphindwayo kokushaqeka okushisa okuphezulu.

Umjikelezo Wokukhiqiza Osheshayo- Inqubo yokukhiqiza ephumelelayo enokuthunyelwa okuthembekile komhlaba wonke.

Okuhlangenwe nakho Kokuthumela Ngaphandle Okuqinisekisiwe Komhlaba Wonke- Kuthenjwe yizinkampani zensimbi kulo lonke izweAmazwe angaphezu kuka-23emhlabeni wonke.

I-Womic Steel isebenza ngqo namakhasimende ukuklama nokukhiqiza amabhodwe e-slag ngokusekelwe ezidingweni zawo ezithile. Ukusebenzisa izibalo ezijwayelekile zemboni kanyeukuhlaziywa kwe-finite element (FEA), siqinisekisa ukuthi imbiza ngayinye ye-slag ihlangabezana nezidingo zakho eziqondile zokuhlelwa kokuphakamisa, ukujiya, kanye ne-geometry.

Imininingwane Yobuchwepheshe - Amapharamitha Ebhodwe Le-Slag

Izimbiza zethu ze-slag zakhiwe, zakhiqizwa, futhi zahlolwa ngokuhambisana nezindinganiso zomhlaba wonke okuhlanganisaI-ASTM A27 (Ibanga lama-60-30), i-DIN 17182 (GS-16Mn5), i-BS 3100 (425-A2), i-JIS G7821 (SC42), kanye ne-ISO 3755 (Ibanga lama-230-450).

Izinketho Zebanga Lezinto Ezibalulekile

Ibanga Lezinto Ezibalulekile Izinga Elilinganayo Amandla Okudonsa (i-MPa) Amandla Okukhiqiza (i-MPa) Ukwelulwa (%)
I-ZG230-450 I-ISO 3755:1991 230-450 ≥450 ≥230 ≥22
I-ZG270-500 I-ISO 3755:1991 270-500 ≥500 ≥270 ≥18
I-ZG310-570 I-ISO 3755:1991 310-570 ≥570 ≥310 ≥15
I-ZG340-640 I-ISO 3755:1991 340-640 ≥640 ≥340 ≥12
I-GS-16Mn5 I-DIN 17182 480-630 ≥300 ≥22
I-ASTM A27 60-30 I-USA Standard ≥414 ≥207 ≥24
35CrMo / 40Cr (I-Trunnion) I-JB/T6396-2006 ≥980 ≥785 ≥9

Isidingo Sezakhiwo Zemishini Yensimbi Ebunjiwe (Ngokusho kwe-ASTM/ISO)

Impahla I-USA Standard (ASTM A27) I-Europe Standard (ISO 3755/ DIN)
Amandla Okudonsa (iminithi) I-414 MPa (60,000 psi) I-448 MPa (65,000 psi)
Amandla Okukhiqiza (iminithi) 207 MPa (30,000 psi) 241 MPa (35,000 psi)
Ukwelulwa (iminithi) 24% 35%
Ukunciphisa Indawo 35% 40%

Izinketho Zomthamo Nobukhulu

Ububanzi Bomthamo Ibanga Lesisindo Ububanzi bevolumu Ubukhulu (L×W×H)
Amathani angu-5-10 Amathani angu-7-15 4-10 m³ Kwenziwe ngokwezifiso ngomdwebo ngamunye
Amathani ayi-10-30 Amathani angu-15-35 8-25 m³ Kwenziwe ngokwezifiso ngomdwebo ngamunye
Amathani angu-30-60 Amathani angu-25-50 15-40 m³ Kwenziwe ngokwezifiso ngomdwebo ngamunye
Amathani angu-60-85 Amathani angu-40-75 25-50 m³ Kwenziwe ngokwezifiso ngomdwebo ngamunye
Amathani angu-80-100+ Amathani angu-60-80+ 35-60+ m³ Kwenziwe ngokwezifiso ngomdwebo ngamunye

*Umthamo wokukhipha okukodwa wengxenye eyodwa ungafinyelela kumathani angu-300 atholakalayo kuma-oda akhethekile.*

Imininingwane ye-Trunnion

Ipharamitha Isidingo
Izinto Insimbi ye-alloy engu-35CrMo noma engu-40Cr
Okujwayelekile I-JB/T6396-2006
Isidingo se-NDT Izinga 1 nge-JB/T5000.14-1998
Ukuhlola Ukujula Ukuhlolwa kwe-Ultrasonic ngaphakathi kwebanga elingu-500mm
Ukwelashwa Kokushisa Kucinyiwe futhi kuthotshisiwe

Izimo Zokwelapha Ukushisa

Isimo Isicelo
Okujwayelekile Isimo sokulethwa esijwayelekile, impumuzo yokucindezeleka
Okujwayelekile + Okunomoya Ophansi Izakhiwo zemishini ezithuthukisiwe, ukuqina okuthuthukisiwe
I-Annealed Ngezidingo ezikhethekile, ukuqina okuphezulu
Kucinyiwe + Kuthambile Amandla aphezulu kanye nokumelana nokuguguleka

Amazinga Okuqeda Okuphezulu

Uhlobo Lokuqeda Imininingwane Isicelo
Indawo Yokusebenza Yangaphakathi I-ASTM A802 LEVEL 3 (ebushelelezi, engenakho ukunamathela kwe-slag) Kuvimbela ukunamathela kwe-slag kanye nokwakheka kwayo
Ubuso Bangaphandle Ukuqhuma kwesibhamu + ukugqoka okumelana nokushisa okumpunga-siliva Ivikela ekulimaleni kwe-oxidation kanye nokuthuthwa

Ukubekezelelana Okulinganayo

Ipharamitha Ukubekezelelana
Ubukhulu Obuphelele ±10mm
Ubukhulu Bodonga ±12.5%
Ukulungiswa kwe-Trunnion ±5mm
Ukuqina kweTrunnion ≤3mm
Imbiza Yezinhlayiya Ezingamathani angu-20-50 Iladle Yezinhlayiya Ezinomthamo Ophakathi Yokwenza Insimbi ye-EAF ne-LF – Insimbi Yomzimba

Inqubo Yokuhlola Nokuhlola – Isiqinisekiso Sethu Sokulawula Ikhwalithi

Ukuqinisekisa ukuthi yonkeimbiza ye-slag eyenziwe ngokwezifisoihlangabezana nezindinganiso zokuphepha nokusebenza kwamazwe ngamazwe, i-Womic Steel ilandela inqubo eqinileUkuhamba komsebenzi wokulawula ikhwalithi yezinyathelo ezingu-8:

Isinyathelo Ukuhlolwa / Ukuhlolwa Okujwayelekile / Imishini Izindlela Zokwamukela
1 Ukuqinisekiswa Kwezinto Ezingavuthiwe I-spectrometer ye-OBLF GS1000 Ukwakheka kwamakhemikhali ngokwebanga elichazwe yikhasimende (ASTM, DIN, ISO)
2 Ukuhlolwa Kobukhulu Benqubo Eqhubekayo Isilandeleli se-laser / CMM ±10mm ngobukhulu obuphelele, ±5mm ezindaweni ze-trunnion
3 Ukuqapha Ukwelashwa Kokushisa Isitofu segesi yemvelo esinerekhodi lokushisa eliqhubekayo Ijika lesikhathi-lokushisa lingalandeleka ngokugcwele
4 Ukuhlolwa kwe-Ultrasonic (UT) I-JB/T5000.14-1998 I-Trunnion: Izinga 1 (ukujula kokuskena okungu-500mm); Umzimba: Izinga 3
5 Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MT) I-GB/T 9444 Azikho izinkomba eziqondile > 2mm ezindaweni ezibalulekile
6 Ukuhlolwa Kokungena (PT) I-GB/T 9443 Ukutholwa kwemifantu engaphezulu – akwamukeleki nhlobo
7 Ukuhlolwa Kwemishini Ukuthamba / Umthelela / Ukuqina Ihambisana nezidingo ezincane zebanga elithile
8 Ukukhishwa Kokugcina Okubonakalayo Nokulinganayo Umdwebo owakhiwe njengombiko wokuhlola Ukulandeleka okungu-100% kwenombolo yokushisa

Isitifiketi sikhishwe:EN 10204 Uhlobo 3.1 (olujwayelekile) noma Uhlobo 3.2 (nofakazi beqembu lesithathu). Wonke amarekhodi e-NDT agcinwa iminyaka eyi-10.

01 Imbiza Yezinhlayiya Ezingamathani angu-20-50 Iladle Yezinhlayiya Ezinomthamo Ophakathi Yokwenza Insimbi ye-EAF ne-LF – Insimbi Yabesifazane

Inqubo Yokukhiqiza – Indlela Ezenziwa Ngayo Izimbiza Zethu Ze-Slag

Okwethuukuphonsa okukodwaInqubo (yokubumba okuhlanganisiwe) iqinisekisa ukwakhiwa okungenamthungo, okungenazingcezu zokushisela okunikeza ukuthembeka okungenakuqhathaniswa ezindaweni ezishisa kakhulu.

Ukuklama Nokulingisa– Sebenzisa isofthiwe yokulingisa ukulingisa i-Huazhu CAE ukuze uhlaziye futhi uthuthukise inqubo yokuqinisa, uqinisekise ubuqotho besakhiwo kanye nokungabi namaphutha okukhipha.

Ukwenza Amaphethini Okhuni– Yenza amaphethini okhuni anembile ngokwezidingo zamakhasimende kanye nezindinganiso zokuphepha.

Ukubumba (Ukuphonswa Kwesihlabathi)– Dala izikhunta zesihlabathi usebenzisa isihlabathi esiboshwe nge-resin noma isihlabathi se-silica ukuze wenze izinto ezinkulu neziyinkimbinkimbi.

Ukuphonswa kweTrunnion– Ama-trunnion afakwa ngaphakathi kusetshenziswa izikhulisi zokushisa okuphezulu, ezenziwe kusukela ku-S355 J2G3 kuya ku-DIN EN 10250-2, okuqinisekisa ikhwalithi yangaphakathi kanye nokunciphisa amandla okuqhekeka.

Ukuncibilikisa Nokucwenga– Incibilikisa ku-Electric Arc Furnace (EAF), kulandelwe ukuhluza i-LF ladle kanye ne-VD vacuum degassing ukuze kuncishiswe okuqukethwe yi-S, P, H, kanye ne-N (S ≤ 0.020%, P ≤ 0.020%). I-OBLF GS1000 direct-reading spectrometer esetshenziselwa ukulawula ukwakheka kwamakhemikhali ngendlela enembile ngaphambi, ngesikhathi, nangemva kokuncibilika.

Ukuthululwa Kwengxenye Eyodwa (Ukukhipha Okukodwa)– Ibhodwe lonke le-slag lithelwa ngaphakathiumsebenzi owodwa oqhubekayo wokuthulula phansingesivinini esilawulwayo; ukuqina okulingiswe yi-CAE kuqinisekisa isakhiwo esihle kakhulu sokusanhlamvu ngaphandle kwemithungo yokushisela.

Ukwelashwa Kokushisa– Ukulungisa / Ukulungisa + Ukulungisa ukuze kuqedwe ukucindezeleka kokubumba, kuqinisekiswe isakhiwo sangaphakathi esifanayo, kuvinjelwe ukuguquka nokuqhekeka. I-oven yokwelapha ukushisa ngegesi yemvelo iqinisekisa ukusatshalaliswa kokushisa okufanayo.

Ukuqoqa nokuqeda– Susa izikhulisi, gaya izindawo ezibushelelezi, shaya indawo engaphandle eqhumayo, faka indawo yokusebenza yangaphakathi ku-ASTM A802 LEVEL 3, uvimbele ukunamathela kwe-slag.

Ukuhlolwa Kwekhwalithi kanye ne-NDT- Ukuhlolwa okuphelele kobukhulu, ukuhlaziywa kwamakhemikhali, ukuhlolwa kwemishini, kanye nokuhlolwa okungabhubhisi okuhlanganisa i-UT, i-MT, kanye ne-PT.

Ukugqoka Nokupakisha– Faka upende ongangeni manzi ompunga osiliva nompunga endaweni yangaphandle; ukupakishwa ngokwezindinganiso ezifanele ulwandle kanye nokuvikelwa kohlaka lwensimbi.

02 Imbiza Yezinhlayiya Ezingamathani angu-20-50 Iladle Yezinhlayiya Ezinomthamo Ophakathi Yokwenza Insimbi ye-EAF ne-LF – Insimbi Yabesifazane

Ukupakisha Nokuthumela – Ukulethwa Okuphephile Emhlabeni Wonke

I-Womic Steel iqinisekisa yonke intoimbiza ye-slag eyenziwe ngokwezifisoivikelwe kahle ekuthuthweni kwamanye amazwe, ikakhulukazi ezitsheni ezinkulu nezisindayo.

Amazinga Okupakisha

Isinyathelo Indlela Isivikelo
1 Ukuvikelwa Komphezulu Uwoyela ovimbela ukugqwala + ifilimu yepulasitiki ezindaweni ezifakwe umshini (isitsha sangaphakathi, izihlalo ze-trunnion)
2 Ukuvikelwa Komphetho Izikhonkwane zensimbi ezivikelayo ezinqeni zokuphakamisa kanye nemiphetho ebalulekile
3 Ukugoqa Omata berabha kanye nodaka lwezinkuni phakathi kwezimbiza ze-slag (lapho kuhlanganiswe amayunithi amaningi)
4 Ukusekelwa Okuyisisekelo Izihlalo zensimbi ezenziwe ngokwezifiso ezineziqeshana ezinamabholidi ukuvimbela ukugingqika
5 Ukugoqa Kwangaphandle I-tarpaulin engangeni manzi enezikhwama ze-desiccant zokulawula umswakama
6 Isitsha/Irekhi Eyisicaba Ivikelwe ngentambo yensimbi, izintambo zeketanga, kanye nezikhiye ezisontekile (ISO 1496-1)

Izinketho Zokuthumela

Okufakwe ebhodweni– Kwabasayizi abaphakathi (kufika ku-12T ngeyunithi ngayinye) ezitsheni ezingama-20ft noma ezingama-40ft ezinama-cube aphezulu.

Irekhi Eyisicaba / Isitsha Esivulekile Esiphezulu– Ukuze uthole amabhodwe amakhulu e-slag (> 12T) ukuze kuvunyelwe ukulayisha i-crane ngaphezulu.

I-Break Bulk / RORO– Kumabhodwe e-slag asinda kakhulu noma amakhulu kakhulu (≥ 20T), faka umthwalo oqondile wesikebhe ngemishayo yokuphakamisa eyenziwe ngokwezifiso.

Iphrojekthi Yokuthutha Imithwalo– Ukuze kuthunyelwe ngokuphelele izimboni zensimbi, sisebenzisana nabathumeli bezimpahla ukuze kuthunyelwe umnyango nomnyango.

 

Kunikezwe Amadokhumenti Okuthumela

● Uhlu Lwe-invoyisi Yezentengiselwano Nokupakisha

● Ibhili Yokuthwala (Ulwandle/Umoya)

● Isitifiketi Sokuqala (Ifomu E, i-COO njengoba kudingeka)

● Izitifiketi Zokuhlola I-Mill (EN 10204 3.1 / 3.2)

● Imibiko ye-NDT (UT, MT, PT)

● Izithombe Zokumaka Nokulinganisa Ubukhulu

● Isitifiketi Somshuwalense (uma siceliwe)

03 Imbiza Yezinhlayiya Ezingamathani angu-20-50 Iladle Yezinhlayiya Ezinomthamo Ophakathi Yokwenza Insimbi ye-EAF ne-LF – Insimbi Yabesifazane
04 Imbiza Yezinhlayiya Ezingamathani angu-20-50 Iladle Yezinhlayiya Ezinomthamo Ophakathi Yokwenza Insimbi ye-EAF ne-LF – Insimbi Yabesifazane

Letha Ukusebenza Okuqinisekisiwe

Qaphela: Amacala alandelayo amelela amaphrojekthi angempela i-Womic Steel ewaqede ngempumelelo. Amagama amakhasimende athile awafakiwe ukuze kube yimfihlo. Izinkomba zamacala ezinemininingwane kanye namarekhodi okuvakashela amakhasimende ayatholakala uma ecelwa.

Icala 1: Imbiza Yesilagi Eyi-One-Casting Engamathani angu-85 Yesigayo Sensimbi SaseNingizimu-mpumalanga Asia

Isizinda Sephrojekthi:
Imboni enkulu yensimbi ehlanganisiwe eNingizimu-mpumalanga ye-Asia kwakudingeka ithathe indawo yamabhodwe ayo e-slag ahlanganisiwe ayesehlulekile ngemva kwezinyanga ezingu-8-12 ngenxa yokuqhekeka okukhulu kokushisa ngaphansi kokuphathwa kwe-slag ye-EAF (1,650°C).

Isixazululo se-Womic:

Yaklanywa nge-FEA ukuze ithuthukise ukujiya kodonga kanye ne-geometry ye-trunnion.

Kwenziwe nge-inqubo yokuphonsa eyodwa(akukho ukuthungwa kwe-weld).

Izinto: I-GS-16Mn5 ilingana ne-LF+VD vacuum degassing (S ≤ 0.015%, P ≤ 0.018%).

Ukuhlolwa kwe-ultrasonic okungu-100% (UT) ezindaweni ezibalulekile; ama-trunnion askeniwe afinyelela ekujuleni okungu-500mm.

Ufakazi wokuhlolwa komuntu wesithathu yi-SGS.

Imiphumela Elethwe:

Isikhathi senkonzo sidlulileIzinyanga ezingu-28(kusasebenza ekugcineni).

Akukho ukuqhekeka kokushisa okutholiwe ngemuva kwemijikelezo engaphezu kuka-4,200.

Ikhasimende libekephinda ama-odaukuze uthole amayunithi engeziwe.

Icala 2: Ama-Slag Ladle Aguquguqukayo Asezingeni Eliphansi Lomkhiqizi Wensimbi WaseRussia

Isizinda Sephrojekthi:
Iqembu lensimbi laseRussia lalidinga izitsha ze-slag ezikwazi ukubhekana nezimo zasebusika ezimbi kakhulu (izinga lokushisa elingaphansi kuka-35°C) ngaphandle kwengozi yokuphuka.

Isixazululo se-Womic:

Insimbi ekhethiwe ye-alloy enekhabhoni ephansi enezakhiwo eziqinisekisiwe zokuthinteka kokushisa okuphansi (≥27J ku--40°C).

Ukwelashwa ngokushisa: Okuvamile + Okunomoya opholile olawulwayo.

Ama-Trunnion ayekhonaukuphonswa ngaphakathi ngokuphelelekusetshenziswa izinto ze-35CrMo.

Isitifiketi esigcwele yi-TÜV (EN 10204 Uhlobo 3.2).

Imiphumela Elethwe:

Zonke izingxenye ziphumelele ukuhlolwa komthelela ongaphansi kwezinga-zero.

Ukusebenza okuqhubekayo okungenazinkinga isikhathi esingaphezu kwenyangaIminyaka emi-5endaweni yaseSiberia.

Izinkomba ezithathwe kwabanye abenzi bensimbi besifunda.

Icala 3: Izimbiza Ze-Slag Ezilungiselelwe Isisindo Sesitshalo Sensimbi SaseNyakatho Melika

Isizinda Sephrojekthi:
Isitshalo sensimbi esise-US sasinomthamo olinganiselwe we-crane (ukuphakama okuphezulu kwamathani angu-40), ngakho-ke izimbiza ze-slag ezijwayelekile zazisinda kakhulu noma zincane kakhulu ngobuningi.

Isixazululo se-Womic:

Kwenziwe ukulungiswa kwe-topology okusekelwe ku-CAE ukuze kuncishiswe isisindo ngenkathi kugcinwa isici sokuphepha.

KufeziweUkwehlisa isisindo ngo-18%uma kuqhathaniswa nemiklamo evamile.

Izinto: ZG310-570 ngokwelashwa okusanhlamvu okuhle.

Kufakwe imishini kuzo zonke izindawo zokuhlala kanye nama-trunnion bore ukuze kube lula ukushintshana.

Imiphumela Elethwe:

Isikhathi somjikelezo we-crane sincishiswe ngo12%.

I-oda lokuqala lamayunithi ayi-8 (2022) → i-oda lesibili lamayunithi ayi-12 (2023) → i-oda lesithathu lamayunithi ayi-16 (2024).

Lo mklamo olungiselelwe kahle manje usunikezwa njengendinganiso yezicelo zeklasi ezingamathani angu-30.

Amacala engeziwe okubhekisela kuwo (kufaka phakathi izithombe, imibiko yokuhlola, kanye nezincwadi zokubhekisela kumakhasimende) angabiwa ngemva kokusayina isivumelwano sokungadaluli. I-Womic Steel inikezeleizimbiza ze-slag ezingaphezu kuka-500kuya ezigayweni zensimbi, ezindaweni zokusekela izinsimbi, kanye nezitshalo zensimbi emhlabeni jikelele.

05 Imbiza Yezinhlayiya Ezingamathani angu-20-50 Iladle Yezinhlayiya Ezinomthamo Ophakathi Yokwenza Insimbi ye-EAF ne-LF – Insimbi Yabesifazane

Izicelo – Lapho Kusetshenziswa Izimbiza Zethu Ze-Slag

Insimbi YaseWomicizitsha ze-slagzisetshenziswa kabanzi ku:

Izitshalo Zensimbi Nezindawo Zokwenza Insimbi– yokuphatha kanye nokuthutha ama-slag e-converter

Imboni Yezinsimbi– yesevisi yesithando sikagesi se-arc kanye nesithando sokuhlanza se-LF

Izitshalo Zokusungula Nokuphonsa- ukuqoqwa nokulahla ama-slag

Imisebenzi Yezimayini– yokucubungula nokuthutha ama-slag

Izimboni Zamakhemikhali– yokuphatha i-slag emazingeni okushisa aphezulu

Ukukhiqizwa Kwensimbi Engeyona Insimbi– yokuphatha ithusi kanye ne-aluminium slag

Imibuzo Evame Ukubuzwa (Imibuzo Evame Ukubuzwa)

Q: Kusho ukuthini ukuthi “ukuphonsa okukodwa” noma “ukuphonsa okuhlanganisiwe” ebhodweni le-slag?
A: Kusho ukuthi yonke imbiza ye-slag - okuhlanganisa isitsha kanye nezinsika - ithululwa ngokusebenza okukodwa okuqhubekayo ngaphandle kokushisela okulandelayo. Lokhu kuqeda imithungo yokushisela engaqhekeka ngaphansi kokushaqeka kokushisa futhi kwandise impilo yenkonzo kakhulu.

Q: Yikuphi okufanelekile kakhulu ezitsheni ze-slag?
A: Izinto ezivame kakhulu futhi ezingabizi kakhulu yileziinsimbi ephonswe(ZG230-450, ZG270-500), enikeza izakhiwo ezinhle kakhulu zomshini zokushisa okuphezulu, ukumelana okuhle kokuqhekeka kokushisa, kanye nokushiselwa kokulungiswa. Ukuze uthole amandla aphezulu noma izinhlelo zokusebenza ezigqwalisayo, siphinde sinikeze amazinga ensimbi ye-alloy njenge-GS-16Mn5 nge-DIN 17182 noma i-ASTM A27 60-30.

Q: Imbiza ye-slag ihlala isikhathi esingakanani?
A: Indlu ekhiqizwe kahleimbiza yensimbi ephonswe ngensimbiingahlala isikhathi esideimijikelezo engaphezu kuka-5,000uma isetshenziswa futhi inakekelwa kahle. Ngokwakhiwa kokubumba okukodwa, impilo evamile ingadlula imijikelezo engu-8,000 ezitshalweni eziningi. Ukuhlolwa okuvamile (njalo ngokusetshenziswa okungu-200) kanye nokugcinwa kahle kokumboza kwandisa impilo yesevisi.

U: Yimaphi amandla okukhiqiza izimbiza ze-slag i-Womic Steel?
A: Sikhiqizaizimbiza ze-slag ezenziwe ngokwezifisongamanani asukela ku-Amathani angu-5 kuya kwangu-100+, enesisindo esisukela kumathani angaba ngu-7 kuya kwangu-80+, ngamavolumu asukela ku-4 m³ kuya ku-60 m³ nangaphezulu. Inqubo yokubumba eyodwa iyatholakala kuze kufike kumathani angu-300.

Q: Ingabe i-Womic Steel ingahlinzeka ngezimbiza ze-slag ezenziwe ngokwezidingo zomhlaba wonke?
A: Yebo. Sakha izimbiza ze-slag ezihambisana nemithethoI-ASTM A27, DIN 17182 (GS-16Mn5), BS 3100 (425-A2), JIS G7821 (SC42), kanye ne-ISO 3755amazinga.

U: Yiziphi izitifiketi namadokhumenti eniwanikezayo?
A: SihlinzekaIsitifiketi Sokuhlolwa Komshini ngokwe-EN 10204 Uhlobo 3.1 (noma 3.2 uma ucela)kufaka phakathi ukwakheka kwamakhemikhali, izakhiwo zemishini, kanye nemiphumela ye-NDT; ukuhlola ubukhulu ngomdwebo owakhiwe; ishadi lokurekhoda ukwelashwa kokushisa; kanye nemibiko ye-NDT (UT, MT, PT). Kumaphrojekthi anokuhlolwa komuntu wesithathu, sikhipha izitifiketi ezingu-3.2 eziqinisekiswe yi-TÜV, SGS, BV, njll.

U: Ingakanani isikhathi sokuphila esilindelekile sebhodwe lensimbi ecijile uma kuqhathaniswa nensimbi ecijile?
A: Ngokukhethwa okufanele kwezinto (insimbi ephonswe), impilo yesevisi ingabaokungcono kathathu kuya kaneuma kuqhathaniswa nezinye izindlela zensimbi ephonswe ngensimbi. Insimbi ephonswe ngensimbi inikeza amathuba amahle kakhulu okulungisa ngokushisela.

U: Ingabe izigxobo zingalungiswa noma zishintshwe?
A: Ama-trunnion avame ukufakwa ngaphakathi futhi aklanywe njengezingxenye ezihlanganisiwe. Kodwa-ke, insimbi ehlanganisiwe ifaneleka kahle ekushiseleni, ngokungafani nensimbi ehlanganisiwe. Uma kunomonakalo omkhulu, xhumana nethimba lethu lobunjiniyela ukuze uthole izincomo zokulungisa.

Q: Ingabe izimbiza ze-slag zinganikezwa ngezingubo ezenziwe ngokwezifiso?
A: Yebo. Singafaka izindlela ezahlukene zokwelapha ubuso okuhlanganisa upende omelana nokushisa okuphezulu (ongwevu-osiliva), izembozo ezinganamatheli ebusweni bangaphakathi ukuvimbela ukunamathela kwe-slag, kanye nezembozo zokuvikela ukugqwala ezindaweni ezithile zokusebenza.

U: Ungayikhetha kanjani imbiza ye-slag efanele yesitshalo sami sensimbi?
A: Ukukhetha umthamo kuncike ku: usayizi wesithando somlilo kanye nohlobo lwaso (BOF/EAF/LF), izinga lokukhiqizwa kwe-slag ngokushisa ngakunye, imishini yokuthutha kanye nemishini yokuphatha izitshalo (umthamo we-crane, indlela yokuthutha), kanye nemikhawulo yendawo. Sinikeze imingcele yakho yokusebenza, futhi sizoncoma umthamo ofanele.

Q: Ingabe izimbiza ze-slag zinganikezwa ngamalungiselelo okuphakamisa ngokwezifiso?
A: Yebo. Siklama futhi sikhiqiza ngokwezidingo zakho ezithile zokulungiselela ukuphakamisa, kufaka phakathi izitayela ezahlukene ze-trunnion (ezifakwe ngaphakathi noma eziboshwe ngebhawodi), sisekela imiklamo yezinyawo, ukwakheka kwezingalo ezigobile, kanye nezici zokuphepha ezihambisana nemithethonqubo yokuphakamisa yendawo neyamazwe ngamazwe.

Ukulungele ukuthola ikhotheshini yephrojekthi yakho yebhodwe le-slag?

Xhumana ne-Womic Steel namuhla ukuthola ulwazi mayelana ne-amanani ancintisanayo, ukusekela kwezobuchwepheshe, futhiukulethwa okusheshayo of izimbiza ze-slag ezenziwe ngokwezifiso, ezifakwa kanye.

Insimbi Yomhlobiso – Umkhiqizi Nomhlinzeki Wembiza Yakho Yezinhlayiya Ethembekile eShayina

Iwebhusayithi: www.womicsteel.com
I-imeyili: sales@womicsteel.com
Ucingo/I-WhatsApp/I-WeChat:

UVictor: +86 15575100681

UJack: +86 18390957568

I-Womic Steel isebenza ngqo namakhasimende ukuklama nokukhiqiza izimbiza ze-slag ngokusekelwe ezidingweni zawo ezithile. Sisebenzisa izibalo ezijwayelekile embonini kanye nokuhlaziywa kwezinto ezilinganiselwe, siqinisekisa ukuthi imbiza ngayinye ye-slag ihlangabezana nezidingo zakho eziqondile zobunjiniyela, ukuphepha, kanye nokusebenza.