Amabhakede Efosholo Omthamo Omkhulu — 3–60m³ Amafosholo Ezintambo Zikagesi kanye Nezimbiwa Ze-Hydraulic Isithombe Esivelele

Amabhakede Efosholo Omthamo Omkhulu — 3–60m³ Amafosholo Ezintambo Zikagesi kanye Nemishini Yokumba Amanzi E-Hydraulic

Incazelo emfushane:

I-Womic Steel ikhiqiza amabhakede e-Electric Mining Shovel Buckets kanye namabhakede e-Excavator asebenza kanzima anesisindo esisukela ku-3m³ kuya ku-60m³, isebenzisa amazinga ensimbi asezingeni eliphezulu angagugi njenge-Hardox 400, i-Hardox 500, i-NM400, kanye ne-NM500. Amabhakede ethu okumba enzelwe ukulayisha amatshe anomthelela omkhulu, izinto ze-ore ezihuquzelayo, kanye nemisebenzi yokumba evulekile eqhubekayo. Sinikeza izixazululo ze-OEM ezenzelwe wena ngokuphelele ngokusekelwe kumodeli yemishini, ubuningi bezinto, kanye nezimo zokusebenza, ngokulawulwa okuqinile kwekhwalithi kusukela ekuhlolweni kwezinto zokusetshenziswa kuya ekuhlanganisweni kokugcina. Wonke amabhakede enzelwe ukukhulisa ukusebenza kahle kokulayisha, ukwandisa isikhathi senkonzo, kanye nokunciphisa izindleko zokulungisa ngethani.

Sithumelele i-imeyili Imininingwane Yomkhiqizo

Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

Umkhiqizi Webhakede Lokumba Elinamandla Amakhulu — Insimbi Yomhlabathi

I-Womic Steel ingumkhiqizi ochwepheshile nonolwazi wamabhakede efosholo okumba ugesi kanye namabhakede okumba amakhulu**, aklanyelwe ngqo imisebenzi yokumba enzima kanye nokuphathwa kwezinto eziningi ngempumelelo ephezulu. Amabhakede ethu okumba akhiwe ukuze amelane nezinye zezimo zokusebenza ezimbi kakhulu emhlabeni, okuhlanganisa ukulayishwa kwamatshe okunomthelela omkhulu, izinto ze-ore ezihuquzelayo kakhulu, imisebenzi yokumba eqhubekayo yasemini nasebusuku, kanye nokushintshashintsha okukhulu kokushisa okuvame ukutholakala ezimayini ezivulekile kulo lonke elase-Australia, eCanada, eChile, eRussia nase-Afrika. Ngobuchwepheshe bokukhiqiza be-CNC obuthuthukisiwe, amapuleti ensimbi aqine kakhulu angagugi atholakala ezimayini ezihamba phambili, kanye nohlelo lokulawula ikhwalithi oluqinile oluhambisana ne-ISO olusetshenziswa kuzo zonke izigaba zokukhiqiza, i-Womic Steel inikeza amabhakede okumba amakhulu asukela ku-**3 cubic metres kuya ku-60 cubic metres** womthamo ogcwele. Lawa mabhakede afanelekela amafosholo amakhulu kagesi, ama-hydraulic mining excavators, kanye nemishini esindayo yokuthutha umhlaba evela kuzo zonke izinhlobo ezinkulu ezifana ne-Caterpillar, Komatsu, Hitachi, Liebherr, P&H, kanye ne-Bucyrus. Ngaphandle kwemikhiqizo ejwayelekile, i-Womic Steel inikeza izixazululo zebhakede lezimayini ezenzelwe wena ngokuphelele ngokusekelwe kumodeli yemishini ethile yamakhasimende, ubuningi bezinto ezibonakalayo, izimo zomjikelezo wokusebenza, kanye nezidingo zokusebenza zesikhathi eside. Umgomo wethu uhlale uwukusiza abaqhubi bezimayini ukuthi bafinyelele ekukhiqizeni okuphezulu, isikhathi eside senkonzo phakathi kokulungiswa, kanye nezindleko zokulungisa ezincishisiwe kakhulu ngethani lezinto ezithuthwayo.

Ububanzi Bomthamo Webhakede Lokumbiwa Kwezimayini

I-Womic Steel ikhiqiza amabhakede okumba kuwo wonke amazinga ahlukahlukene futhi aqhubekayo, ahlukaniswe ngokucophelela ukuze afane nosayizi womshini ohlukene, izindlela zokumba, kanye nezici zezinto ezibonakalayo. Esikhundleni sokunikeza umkhiqizo ofanelana nosayizi owodwa, sinikeza amazinga amane ahlukene omthamo, ngalinye laklanywa ngokuqinisa isakhiwo esithile, ubukhulu bepuleti, kanye namasu okuvikela ukuguguleka. Ithebula elilandelayo lifingqa amazinga ethu omthamo ajwayelekile kanye nezinhlelo zawo ezijwayelekile.

Ububanzi Bomthamo	Usayizi Wemishini Ejwayelekile	Izicelo Ezijwayelekile	Ukugxila Kokuklama Okuyinhloko
3m³ — 8m³	Imishini yokumba engamathani angu-30–80	Izinkamba, izimayini zamalahle, ukuthutha umhlaba ngokwakha	Idizayini elula, isivinini sokujikeleza esiphezulu
8m³ — 20m³	Imishini yokumba engamathani ayi-100–300	Ithusi, insimbi, ukususwa komthwalo osindayo	Amandla alinganiselayo kanye nempilo yokugqoka
20m³ — 40m³	Amafosholo angamathani angu-400–800	Izimayini zamatshe aqinile ezikhiqizwa kakhulu	Ukumelana okukhulu komthelela
40m³ — 60m³	Amafosholo ekilasi eliphezulu angaphezu kwamathani ayi-1000	Isihlabathi sikawoyela, imigodi emikhulu evulekile yensimbi/yethusi	Ubuqotho obukhulu besakhiwo

Amabhakede Okumba Anesisindo Esincane (3m³ — 8m³)

Amabhakede amancane anomthamo aklanyelwe ngqo imishini yokumba emayini ephakathi nendawo kanye nemishini yokulayisha amasondo esebenza ezindaweni zokumba, ezindaweni zokukhiqiza ezihlanganisiwe, amaphrojekthi okwakha okuthutha umhlaba, imisebenzi yokumba amalahle, kanye nezindawo zokulayisha i-limestone noma isihlabathi. Ngenxa yokuthi le mishini ivame ukwenza imijikelezo yokulayisha evame kakhulu ngezikhathi zokumba ezimfushane, ukwakheka kwebhakede kubeka phambili ukwakhiwa okulula kanye nokungena okusheshayo ebhange lezinto zokwakha. I-Womic Steel ifinyelela lokhu ngokusebenzisa amapuleti amancane kodwa asaqinile kakhulu angagugi, ukugoba okulungiselelwe ukunciphisa ukumelana kokumba, kanye nesikhungo samandla adonsela phansi esilinganiselayo esithuthukisa ukuzinza komshini ngesikhathi sokuphakamisa nokujika. Uma kuqhathaniswa namabhakede okumba anzima kakhulu, lawa mayunithi amancane anomthamo avumela opharetha ukuthi bafinyelele imijikelezo efinyelela ku-15% ngehora ngenkathi besebenzisa uphethiloli omncane. Ngesikhathi esifanayo, asiyekethisi ekuqineni - izindawo zokuguga ezibalulekile njengepuleti elingezansi, izicucu eziseceleni, kanye nama-adapter amazinyo zisavikelwe ngama-wear liner angashintshwa. Kumakhasimende asebenza ngezinto ezithambile njengelahle noma i-gypsum, singanciphisa isisindo sebhakede ngo-12% ngaphandle kokunciphisa impilo yesakhiwo, okwenza lawa mabhakede abe ukukhetha okuhle kakhulu ezindaweni zokuguguleka ezinomthamo ophezulu, eziphansi kuya kweziphakathi.

Amabhakede Okumba Anesisindo Esimaphakathi (8m³ — 20m³)

Amabhakede okumba aphakathi nendawo amelela ingxenye esetshenziswa kakhulu ekumbeni kwemigodi evulekile emhlabeni wonke, futhi avame ukutholakala kuma-hydraulic excavators angamathani ayi-100 kuya kwangu-300 kanye namafosholo amancane kagesi. Lawa mabhakede asetshenziswa ezimayini zethusi, emisebenzini ye-iron ore, ekumbeni amalahle, ezindaweni ezinkulu zokumba, kanye namaphrojekthi okususa umthwalo osindayo lapho ibhalansi phakathi komthamo wokulayisha kanye nokusebenza kahle kokusebenza ibalulekile. Ngokungafani namabhakede amancane, amayunithi omthamo ophakathi nendawo kumele abhekane namandla aphezulu kakhulu okuthinteka abangelwa ubukhulu obukhulu bamatshe ngabanye kanye nokunyakaza kokumba okunamandla kakhulu. Ukuze kuxazululwe lokhu, i-Womic Steel iklama la mabhakede anezindonga eziseceleni eziqinisiwe ezenziwe ngensimbi eqinile engagugi, amapuleti aphansi anzima amelana nokubhoboza nokuklwebheka, kanye nezimbambo zesakhiwo zangaphakathi ezidlulisa amandla okumba kude ne-weld seams eyinhloko. Izinhlelo ze-adaptha ezisetshenziswa kulolu hlu losayizi nazo zithuthukiswa zibe yi-castings enkulu enezimbotshana zamazinyo eziqinisiwe, kunciphisa imvamisa yokulahlekelwa amazinyo kanye nokuqhekeka kwe-adaptha. Amakhasimende amaningi asebenza ezimayini ze-iron ore noma zethusi abika ukuthi amabhakede ethu omthamo ophakathi nendawo aletha amahora aphakathi kuka-4,000 no-6,000 esevisi ngaphambi kokudinga ukulungiswa okukhulu kwe-weld noma ukushintshwa kwengxenye. Ngaphezu kwalokho, sinikeza ama-bolt-on wear liner okuzikhethela phansi nasezindongeni eziseceleni, angashintshwa ensimini ngesikhathi sokulungiswa okuhleliwe, okuphinda kabili isikhathi sokuphila segobolondo lebhakede.

Amabhakede Okumba Anamandla Amakhulu (20m³ — 40m³)

Amabhakede amakhulu okumba aklanyelwe kuphela amafosholo amakhulu ezintambo zikagesi kanye nesigaba esikhulu kunazo zonke semishini yokumba ye-hydraulic, evame ukusebenza emisebenzini yokumba ekhiqiza kakhulu njenge-iron ore, ithusi, isihlabathi sikawoyela, kanye nezindawo zokuphatha izinto eziningi. Lawa mabhakede asebenza ngaphansi kwezinye zezimo ezibuhlungu kakhulu ezingacatshangwa, okuhlanganisa ukushaywa okuqondile okuvela emadwaleni anesisindo samathani amaningana, ukuhuzuka okuqhubekayo okuvela ku-ore echotshoziwe, kanye nemithwalo ejikelezayo edlula u-200% wesisindo esingaguquki sebhakede. Ukuze aphile kule ndawo, i-Womic Steel yakha lawa mabhakede isebenzisa amapuleti aqinile kakhulu angagugi - ngokuvamile angama-50mm kuya ku-80mm ubukhulu phansi nasezindaweni ezingezansi zodonga - kuhlanganiswe nohlaka lwesakhiwo oluqinisiwe oluqinile oluhlanganisa izinti eziqinile ezingezansi ezigcwele, izinti zodonga oluseceleni lwebhokisi, kanye nepuleti lezindebe zensimbi ephonswe ngomlilo elimelana kakhulu nokuthinteka kunezindebe ezenziwe. Izinhlelo zamazinyo nama-adapter ezisetshenziswa kumabhakede amakhulu yizona ezinkulu kakhulu ezitholakala embonini, ezinezingxenye ze-adapter ezidlula ukuphakama okungu-200mm kanye nezihloko zamazinyo ezinesisindo esifinyelela ku-80kg ngasinye. Lezi zingxenye ezinkulu ziqiniswe kusetshenziswa izinhlelo zokugcina i-wedge-and-pin ezimelana nokuxega ngisho nangaphansi kokudlidliza okukhulu. Lapho abaqhubi bezimayini beshintsha kusuka ebhakedeni elijwayelekile baye ebhakedeni elikhulu le-Womic elilungiselelwe kahle, bavame ukubona ukuthuthuka okungu-15% kuya ku-25% ekusebenzeni kahle kokulayisha, ukwehla okulinganiselwe kokusetshenziswa kukaphethiloli ngethani, kanye nokwehla kwesikhathi sokungasebenzi esingahleliwe okubangelwa ukuqhekeka kwesakhiwo noma izingxenye zokuguguleka ezigugile.

Amabhakede Okumba Amakhulu Kakhulu (40m³ — 60m³)

Amabhakede amakhulu kakhulu okumba, asukela kumamitha-cubic angu-40 kuya kwangu-60 anomthamo ogcwele, amelela ingxenye ephezulu kakhulu embonini yemishini yokumba. Lawa mabhakede asetshenziswa kuphela kumafosholo amakhulu kakhulu kagesi kanye nemishini yokumba ye-hydraulic enkulu kakhulu, ngokuvamile ezimayini ze-iron ore ezinomthamo omkhulu, imisebenzi yethusi enkulu, amaphrojekthi esihlabathi samafutha saseCanada, kanye nezinye izimayini ezinkulu ezivulekile lapho imigomo yokukhiqiza idlula khona amathani ayi-100,000 ngosuku. Inselele yobunjiniyela kulesi silinganiso inkulu kakhulu - ibhakede elingama-50m³ eligcwele i-iron ore eningi lingasinda ngaphezu kwamathani ayi-150, futhi amandla ashukumisayo akhiqizwa ngesikhathi sokumba, ukuphakamisa, nokulahla abeka ukucindezeleka okukhulu kuwo wonke ama-weld, ipuleti, kanye nokuphonswa. I-Womic Steel ibhekana nale nselele ngamasu okuqinisa isakhiwo athuthukile adlula kakhulu ukusebenzisa amapuleti ensimbi ajiyile. Sifaka izendlalelo eziningi zezinto zokugqoka endaweni ephansi, kufaka phakathi ipuleti elisekelayo elinamandla aphezulu, ipuleti elibamba amandla eliphakathi nendawo, kanye nesendlalelo sokugqokwa esiphezulu esenziwe nge-Hardox 500 noma esilingana nayo. Izindonga eziseceleni zisekelwa yizimbambo zangaphandle kanye nama-diaphragm angaphakathi aqeda ukugoba ngesikhathi sokungena. Ipuleti lezindebe livame ukukhiqizwa njengensimbi eyodwa exutshwe nge-alloy ephezulu, enikeza ukumelana okukhulu kakhulu kokuqhekeka uma kuqhathaniswa nezindebe ezenziwe. Amakhasimende asebenzisa amabhakede amakhulu kakhulu esihlabathini samafutha, lapho izinto zilukhuni khona futhi zinamathela, azuza kuma-liner ethu okushisa angakhethwa kanye nezingubo zokuvikela ukunamathela ezigcina amazinga okukhiqiza ngisho nasezimweni zasebusika ezingaphansi kwe-zero. Isikhathi senkonzo sala mabhakede silinganiswa ngeminyaka kunezinyanga, kanti amayunithi amaningi afinyelela amahora angu-8,000 kuya ku-12,000 okusebenza ngaphambi kokudinga ukulungiswa okukhulu.

Ukukhethwa Kwezinto Zamabhakede Okumba Anamandla Aphezulu

Ukukhethwa kwezinto zensimbi kungenye yesinqumo esibaluleke kakhulu ekukhiqizweni kwamabhakede okumbiwa, ngoba kunquma ngqo ukuthi ibhakede lizohlala isikhathi esingakanani, ukuthi lingamunca umthelela ongakanani, nokuthi lizodinga ukunakekelwa kangaki. I-Womic Steel isebenzisa kuphela izinto zensimbi ezisezingeni eliphezulu ezingagugi ezitholakala ezigayweni eziqinisekisiwe, futhi sigcina inqubomgomo eqinile yokulandelela izinto ezigcwele kusukela esitifiketini sokugaya kuya kumkhiqizo oqediwe. Amazinga avame ukusetshenziswa kakhulu angagugi emabhakedeni ethu afaka i-NM400, NM450, NM500, Hardox 400, Hardox 450, Hardox 500, Bisalloy 400, kanye neBisalloy 500. Ngezingxenye zesakhiwo ezingadingi ubulukhuni obukhulu bomphezulu kodwa okumele zinikeze ukuqina kanye nokushibilika, sisebenzisa izinto zensimbi zesakhiwo ezifana ne-Q355B, Q460C, S355J2, S460N, ASTM A572 Grade 50, kanye ne-ASTM A514. Ithebula elingezansi lifingqa indlela esikhetha ngayo izinto ngokusekelwe ezimweni ezithile zokumba.

Isimo Sezinto Ezibalulekile	Insimbi Egqokwayo Enconyiwe	Insimbi Ephakanyisiwe Yesakhiwo	Inzuzo Yokuphila Okulindelekile Yokugqoka
Umthelela ophansi, ukuguguleka okuphezulu (isihlabathi, amalahle, i-gypsum)	I-NM400 / I-Hardox 400	Q355B	Isisekelo
Umthelela ophakathi nendawo, ukuguguleka okuphakathi nendawo (itshe lethusi, i-limestone)	I-NM450 / I-Hardox 450	Q460C / S355J2	+25–35%
Umthelela omkhulu, ukuguguleka okuphezulu (i-iron ore, i-granite)	I-NM500 / I-Hardox 500	I-S460N / ASTM A572-50	+40–60%
Umthelela omkhulu, amazinga okushisa angaphansi kwezinga-zero (isihlabathi sikawoyela, i-ore eqandisiwe)	I-Bisalloy 500 / I-Hardox 500	I-ASTM A514	+70–100%

Kwamaphrojekthi ethu amaningi enziwe ngokwezifiso, asisebenzisi into eyodwa ebhakedeni lonke. Esikhundleni salokho, sisebenzisa isu lezinto eziqondene nendawo ethile, lapho phansi kanye nezindonga eziseceleni ezingezansi zithola amazinga aphezulu obulukhuni, izindonga eziseceleni eliphezulu kanye nepuleti langemuva zithola amazinga obulukhuni obuphakathi, kanti uhlaka lwesakhiwo lusebenzisa izinsimbi eziqinile kakhulu. Le ndlela ikhulisa impilo yokuguguleka lapho ukuguguleka kunzima kakhulu ngenkathi igcina ukuqina kwesakhiwo kanye nokushibilika.

Inqubo Yokukhiqiza

I-Womic Steel ilandela inqubo yokukhiqiza elawulwa ngokuqinile, enezigaba eziningi eye yathuthukiswa eminyakeni eminingi yokukhiqiza amabhakede okumba ukuze kwenziwe imisebenzi enzima kakhulu emhlabeni. Le nqubo iqala ngokuhlolwa kwezinto zokusetshenziswa, lapho ipuleti ngalinye lensimbi liqinisekiswa khona ukwakheka kwamakhemikhali, izakhiwo zemishini, kanye nokunemba kobukhulu ngaphambi kokuba noma yikuphi ukusika kwenzeke. Okulandelayo, senza ukusika kwe-CNC sisebenzisa amatafula okusika e-plasma noma e-laser anencazelo ephezulu, sifinyelela ukubekezelelana okungu-±1mm ngisho nasemapuletini afinyelela ku-80mm ubukhulu. Ngemva kokusika, amapuleti adlula ekwakheni nasekugingqikeni kumabhuleki ethu okucindezela amakhulu kanye nemishini yokugingqa, angakha amapuleti abandayo afinyelela ku-60mm ubukhulu ngaphandle kokudinga ukushisa kusengaphambili. Kulandela imisebenzi yomshini nokugoqa, silungiselela yonke imiphetho yokugoqa ngama-engeli e-bevel alawulwa kahle ukuqinisekisa ukungena okugcwele ngesikhathi sokugoqa. Ngaphambi kokuba noma yikuphi ukugoqa kuqale, senza ukuhlanganiswa kwangaphambi kwazo zonke izingxenye ezinkulu phansi kwethu kokukhiqiza, siqinisekisa ukulingana futhi senze noma yiziphi izinguquko ezidingekayo. Isigaba sokushisela esinzima senziwa ngabashiseli abaqinisekisiwe ngokulandela Imininingwane Yenqubo Yokushisela evunyiwe, ngokulawula okuqinile amazinga okushisa okushisa ngaphambi kokushisa (ngokuvamile kusuka ku-150°C kuya ku-300°C kuye ngobukhulu bepuleti kanye nezinga lezinto) kanye namazinga okushisa aphakathi. Ngemva kokushisela, ibhakede ngalinye elikhulu liphathwa ngokushisa ngemva kokushisela ukuze kuncishiswe ukucindezeleka okusele okungase kuholele ekuqhekekeni kokugqwala kokucindezeleka noma ukwehluleka kokukhathala ngaphambi kwesikhathi. Amapuleti okuguga abe esefakwa kusetshenziswa inhlanganisela yamabholidi e-counterbore kanye nama-plug welds, okuqinisekisa ukuthi ahlala enamathele ngokuphephile ngisho noma eshayisana kakhulu. Ekugcineni, ibhakede liya ekuhlanganisweni kokugcina lapho kufakwa khona ama-adapter amazinyo, ama-shed retainers, kanye nezinye izinto zokusebenza, kulandelwa ukuhlolwa okuphelele kobukhulu.

Ubuchwepheshe Bokushisela kanye Nokulawula Ikhwalithi

Ukushisela kuyindlela eyodwa ebaluleke kakhulu ekwakhiweni kwamabhakede okumbiwa phansi, ngoba ukwehluleka kokushisela ensimini kungaholela ekuqhekekeni kwamabhakede okuyinhlekelele, ukulimala kwemishini, kanye nezehlakalo zokuphepha ezingathi sína. I-Womic Steel isebenzisa inhlanganisela yobuchwepheshe bokushisela obuthuthukisiwe obulungiselelwe izinhlobo ezahlukene zamalunga kanye nobukhulu bezinto. Ukushisela kwe-arc okucwiliswe emanzini kusetshenziselwa imithungo emide, eqondile phansi nasezindongeni eziseceleni, okunikeza ukungena okujulile kanye namazinga aphezulu okufakwa ngokuhambisana okuhle kakhulu. Ukushisela kwe-CO2 gas shielded (GMAW) kusetshenziselwa imithungo emifushane kanye nokushisela okungaphandle kwesikhundla, okunikeza ukulawula okuhle kanye nokuchitheka okuncane. Ukushisela kwe-arc ngesandla (SMAW) kugcinelwe ukushisela kwe-tack, ukushisela ukulungisa, kanye nezindawo ezinokufinyelela okulinganiselwe lapho izinqubo ezenzakalelayo zingenakufinyelelwa khona. Zonke izithungo ezibalulekile zenziwa kusetshenziswa amasu okushisela anezingqimba eziningi, lapho ungqimba ngalunye luhlanzwa futhi luhlolwe ngaphambi kokusetshenziswa ungqimba olulandelayo, ukuqinisekisa ukuhlanganiswa okuphelele nokuqeda ukubanjwa kwe-slag. Uhlelo lwethu lokulawula ikhwalithi yokushisela lwakhiwe ngemibhalo emithathu eyinhloko: Imininingwane Yenqubo Yokushisela (i-WPS) echaza yonke ipharamitha yohlobo ngalunye lokuhlangana, Amarekhodi Okufaneleka Kwenqubo (i-PQR) afakazela ukuthi i-WPS ikhiqiza ama-weld aqinile, kanye neziqu ze-welder eziqinisekisiwe eziqinisekisa ukuthi abasebenzi abaqeqeshwe kuphela abenza ukushisela kokukhiqiza. Ngesikhathi sokushisela, siqapha njalo amazinga okushisa okushisa kusengaphambili, amazinga okushisa okudlula phakathi, kanye nezilungiselelo ze-amperage/voltage, siqopha yonke idatha ukuze ilandeleke. Ngemva kokushisela, wonke ama-weld ayisisekelo esakhiwo athola ukwelashwa kokushisa kokukhululeka ekucindezelekeni esithandweni sethu esihleliwe, esifudumeza kancane ibhakede liye ekushiseni okucacisiwe (ngokuvamile kusuka ku-550°C kuya ku-650°C kuye ngezinto), silibambe isikhathi esibalwe ngokusekelwe ekujiyeni, bese lilawula ngokucophelela izinga lokupholisa ukuze kuvinjelwe ukucindezeleka okusha ukuthi kungakheki.

Ukuhlolwa Nokuhlolwa

Akukho bhakede lokumba eliphuma esikhungweni sethu ngaphandle kokudlula uchungechunge oluphelele lokuhlolwa nokuhlolwa, ngoba siyaqonda ukuthi ukwehluleka emkhakheni kubiza amakhasimende ethu okungaphezu kwentengo yebhakede uqobo. Ukuhlolwa kwezinto zokusetshenziswa kwenziwa kuwo wonke amapuleti ensimbi angenayo kusetshenziswa i-spectrometer ephathekayo ukuqinisekisa ukwakheka kwamakhemikhali, umshini wokuhlola oqinile ukuqinisekisa isivuno namandla aphezulu, kanye nomhloli wokuqina ophathekayo ukuhlola ubunzima bomphezulu ngokumelene nesitifiketi sokugaya. Ngemva kokwenziwa, senza ukuhlolwa okungabhubhisi kuwo wonke ama-weld abalulekile, ngokuhlolwa kwe-ultrasonic (UT) okusetshenziselwa ukuthola amaphutha angaphakathi njengokuntuleka kokuhlanganiswa noma ukufakwa kwe-slag, ukuhlolwa kwezinhlayiya zamagnetic (MT) okusetshenziselwa ukuthola imifantu engaphezulu naseduze kobuso ezinsimbini ze-ferritic, kanye nokuhlolwa kwe-penetrant (PT) okusetshenziselwa izinto ezingezona zamagnetic noma izindawo lapho i-MT ingasebenzi khona. Kumaphrojekthi anobungozi obukhulu noma izidingo ezichazwe ngamakhasimende, siphinde sinikeze ukuhlolwa kwe-radiographic (RT), okunikeza irekhodi lefilimu elihlala njalo lekhwalithi ye-weld. Ukuhlolwa kobukhulu kwenziwa kusetshenziswa ama-laser trackers kanye nobuchwepheshe bokuskena be-3D, kanye ne-geometry yangempela yebhakede uma kuqhathaniswa ngqo nemodeli ye-CAD. Ukuqinisekiswa komthamo kwenziwa ngokuskena ivolumu yangaphakathi yebhakede nge-3D bese kubalwa umthamo ogcwele ngokwezindinganiso ze-SAE noma ze-ISO, ngesiqinisekiso sethu sokuthi umthamo wangempela uzoba ngaphakathi kwama-98% womthamo wokuklama ojwayelekile. Isifinyezo sezindlela zethu zokuhlola ezijwayelekile sinikezwe ngezansi.

Uhlobo Lokuhlola	Indlela	Inqubo Yokwamukela
Ukwakheka kwamakhemikhali	I-spectrometer yokukhipha ukukhanya	Ngaphakathi kwesitifiketi sokugaya esingu-±5%
Ubulukhuni	Isihloli sokuqina esiphathekayo (i-Leeb noma i-UCI)	Ngaphakathi kuka-±10% webanga elibekiwe
Amaphutha okushisela kwangaphakathi	Ukuhlolwa kwe-Ultrasonic (UT)	Akukho phutha elingaphezu kwe-2mm elilingana
Imifantu engaphezulu	Inhlayiya yamagnetic (MT) noma i-penetrant (PT)	Akukho mifantu noma izinkomba eziqondile
Ukunemba kobukhulu	Isilandeleli se-laser / iskena se-3D	±3mm ngobukhulu obubalulekile bokufaka
Umthamo webhakede	Ukuskena ivolumu ye-3D	≥98% womthamo oqongelelwe ngokweqile

Amandla Okukhiqiza Nokulethwa

I-Womic Steel isebenzisa indawo yokusebenzela yokukhiqiza esindayo ehlonyiswe ngamakhrane aphezulu anesilinganiso esifinyelela kumathani ayi-100, ama-manipulators okushisela okuzenzakalelayo, imishini yokucubungula amapuleti e-CNC, kanye nesithando esikhulu sokwelapha ukushisa esikwazi ukuphatha amabhakede afinyelela kumathani angama-80 ngesisindo. Amandla ethu okukhiqiza ajwayelekile ahlanganisa osayizi bamabhakede kusukela ku-3m³ kuya ku-60m³ kanye nesisindo samabhakede kusukela kumathani ama-3 kuya ku-80, kanye nekhono lokuqhuba amaphrojekthi amaningi ngesikhathi esisodwa ngenxa yokwakheka kwesitolo sethu esijwayelekile kanye nemisebenzi yabasebenzi abaningi abanekhono. Ngemiklamo yamabhakede ejwayelekile lapho sinemidwebo namathuluzi akhona, isikhathi sokulethwa esijwayelekile yi10ku-12amasonto kusukela ekuqinisekisweni kwe-oda. Kumabhakede enziwe ngokwezifiso ngokugcwele adinga ukwakheka okusha kobunjiniyela, ukuhlaziywa kwe-FEA, kanye nomsebenzi wephethini oyingqayizivele wokufaka, isikhathi sokulethwa sifinyelela emavikini ayi-6 kuya kwayi-10. Siphinde sigcine isevisi yokuphendula ngokushesha kwamabhakede okufaka esikhundleni esiphuthumayo, lapho singaletha khona umkhiqizo oqediwe ezinsukwini eziyi-7 kuya kweziyi-15 ngokubeka phambili iphrojekthi ohlelweni lwethu lokukhiqiza nokusebenzisa ukutholakala kwezinto ezisheshayo. Amandla ethu okukhiqiza wonyaka adlula amabhakede amakhulu okumba angama-200, futhi sithumele ngempumelelo emazweni angaphezu kwama-20 kufaka phakathi i-Australia, iRussia, iNingizimu Afrika, iChile, i-Indonesia, iCanada, i-United States, iMongolia, kanye neKazakhstan.

Izimboni Zokusebenza kanye Nezixazululo Zamakhasimende

Amabhakede okumba insimbi iWomic asetshenziswa ezimbonini eziningi ezahlukene, ngalinye linenhlanganisela yalo ehlukile yezakhiwo zezinto ezibonakalayo, izindawo zokusebenza, kanye nemigomo yokukhiqiza. Ezimayini zethusi, lapho ubulukhuni be-ore buhluka kakhulu futhi ukuhuzuka kuphakathi kuya phezulu, amabhakede ethu agxila ekugugeni nasekugcinweni kwamazinyo, lapho amakhasimende amaningi efinyelela amahora angu-5,000 kuya ku-7,000 phakathi kokulungiswa okukhulu. Ezimayini ze-iron ore, lapho ubuningi bezinto ezibonakalayo buphezulu kakhulu (ngokuvamile budlula ama-t/m³ angu-2.8) futhi imithwalo yomthelela inzima, sisebenzisa izitezi ze-NM500 noma ze-Hardox 500 ezinokwakhiwa kwangaphansi okunezingqimba ezimbili kanye nokuqinisa udonga oluseceleni olunzima. Ukumba amalahle kuletha inselelo ehlukile - izinto ezibonakalayo zithambile futhi zilula, kodwa imijikelezo yokumba edingekayo iphakeme kakhulu, ngakho-ke sibeka phambili imiklamo elula enezingqimba zokulahla imfucuza esheshayo kanye nesisindo sebhakede elingenalutho esincishisiwe. Ukumba igolide kuvame ukuhilela idwala elibi kanye namatshe amakhulu ngezikhathi ezithile, okudinga ibhalansi phakathi kokumelana nokuguguleka kanye nokuqina komthelela. Imisebenzi yokumba imvamisa ihilela ingxube yobukhulu bamatshe aqhumile kanye nezinto zokudla ezingalindelekile, ngakho amabhakede ethu alo mkhakha afaka ama-engeli amazinyo alungisekayo kanye namapuleti ezindebe aqinisiwe. Ukumbiwa kwesihlabathi sikawoyela kungenye yezindlela ezibaluleke kakhulu emhlabeni, okuhlanganisa ukuguguleka okukhulu okuvela esihlabathini se-silica, umthelela omkhulu ovela ezigaxeni eziqandisiwe, kanye namazinga okushisa abandayo angehla ngaphansi kuka-40°C. Kula maphrojekthi, sinikeza amabhakede amakhulu kakhulu anama-liner afudumele, izembozo ezilwa nokunamathela, kanye nezinsimbi zokuqina eziklanywe ngokukhethekile ezisezingeni eliphansi lokushisa. Imboni yesimende kanye nemikhakha yokwakha esindayo nayo ithembele emabhakedeni ethu ekuphatheni i-limestone, ubumba, i-shale, nezinye izinto zokusetshenziswa.

Izinzuzo Zokukhiqiza Insimbi YaseWomic

I-Womic Steel izakhele idumela layo njengomkhiqizi wemishini yokumba ochwepheshe hhayi ngokwenza imikhiqizo eshibhile, kodwa ngokwenza amabhakede athembekile futhi ahlala isikhathi eside embonini. Amandla ethu amakhulu okukhiqiza amandla asivumela ukuthi siphathe amaphrojekthi angeke asetshenziswe yizitolo ezincane, kusukela kumabhakede efosholo angama-60m³ kuya kumiklamo eyenziwe ngokwezifiso eyinkimbinkimbi ene-geometry eyingqayizivele. Ubuchwepheshe bethu bokushisela obuthuthukisiwe kanye nezinqubo zokushisela eziqinisekisiwe ziqinisekisa ukuthi yonke ijoyinti ihlangabezana noma idlula amazinga omhlaba wonke njenge-AWS D1.1 kanye ne-EN 1090. Ukusetshenziswa kwethu okukhethekile kwezinto zokwakha ezisezingeni eliphezulu ezingagugi ezivela ezimbonini ezifana ne-Hardox, i-Bisalloy, kanye nemikhiqizo kazwelonke yaseShayina kunikeza amakhasimende ethu ukuzethemba kokuthi athola insimbi yangempela, eqinisekisiwe, hhayi ezinye izinto ezingaziwa. Uhlelo lwethu lokulawula ikhwalithi oluqinile, olusekelwa ukulandeleka okugcwele kanye nokuhlolwa okungu-100% okungonakalisi kwama-weld abalulekile, kususa ukuqagela kanye nengozi evame ukuhambisana nokunamathiselwa kwemigodi okuvela kubahlinzeki abangaqinisekisiwe. Sinikeza izikhathi zokulethwa okusheshayo ezichazwe ngokucacile eziphakamisweni zethu futhi ezifezwe ngokuthembeka, ngokungafani nabancintisani abaningi abathembisa izikhathi ezimfushane zokuhola kodwa abaletha njalo sekwephuzile. Amandla ethu okwenza ngokwezifiso i-OEM asho ukuthi singaguqula ibhakede elikhona, sithuthukise amaphuzu alo abuthakathaka, futhi silethe umkhiqizo ongcono kunowokuqala. Futhi ngolwazi lokuthumela kwamanye amazwe emhlabeni wonke oluhlanganisa izifunda zezimayini eziqine kakhulu emhlabeni, siyaqonda izidingo zangempela zezimayini e-Australia, e-Afrika, eRussia, naseMelika. Umphumela wokugcina uyinhlanganisela yamanani okuncintisana, impilo yesevisi evelele, kanye nezindleko eziphansi zobunikazi okwenze i-Womic Steel yaba ngumlingani othembekile wezinkampani zezimayini kanye nabathengisi bemishini emhlabeni jikelele.