Amapayipi Ensimbi ashiselwe ngobude wekhwalithi ephezulu ye-LSAW Isithombe Esifakiwe

Amapayipi Ensimbi Ekhwalithi ephezulu ye-LSAW ashiselwe isikhathi eside

Incazelo emfushane:

Amagama angukhiye:Ipayipi Lensimbi le-LSAW, ipayipi elishiselwe ngobude, Ipayipi Lensimbi leSAWL

Usayizi:OD: 16 Intshi - 80 Intshi, DN350mm – DN2000mm.

Ukuqina Kwezindonga:6mm-50mm.

Ubude:Okungahleliwe Okukodwa, Okungahleliwe Okuphindwe Kabili & Ubude Obungokwezifiso obufika ku-48 Meters.

Qeda:I-Plain End, I-Beveled End.

Ukumboza/Ukupenda:Ukupenda Okumnyama, I-3LPE Coating, Epoxy Coating, Coal Tar Enamel (CTE) Coating, Fusion-Bonded Epoxy Coating, Concrete Weight Coating, Hot-Dip Galvanization njll...

Amazinga wepayipi:PI 5L PSL1/PSL2 Gr.A, Gr.B, X42, X46, X52, X56, X60, X65, X70, ASTM A53/A252/A500/A672/A691/A139, EN10210/EN10219/EN10219/EN7 I-AS1163/JIS G3457 njll…

Ukulethwa:Phakathi nezinsuku ezingama-20-30 kuncike enanini le-oda lakho, Izinto ezivamile ezitholakala esitokweni.

Thumela i-imeyili kithi Imininingwane Yomkhiqizo

Imininingwane Yomkhiqizo

Omaka bomkhiqizo

Incazelo Yomkhiqizo

Amapayipi ensimbi e-LSAW (Longitudinal Submerged Arc Welding) awuhlobo lwamapayipi ensimbi ashiselwe elibonakala ngenqubo yawo yokukhiqiza eyingqayizivele kanye nobubanzi bezinhlelo zokusebenza.Lawa mapayipi akhiqizwa ngokwakha ipuleti lensimbi libe yisimo esiyisilinda futhi alishisele ngobude kusetshenziswa amasu okushisela ama-arc angaphansi kwamanzi.Nakhu okufingqiwe kwamapayipi ensimbi e-LSAW:

Inqubo Yokukhiqiza:
● Ukulungiswa Kwepuleti: Amapuleti ensimbi ekhwalithi ephezulu akhethwa ngokusekelwe ezidingweni ezithile, okuqinisekisa izici zemishini ezifunwayo kanye nokwakheka kwamakhemikhali.
● Ukwakha: I-steel plate ibunjwa ibe yipayipi eliyisilinda ngezinqubo ezinjengokugoba, ukugoqa, noma ukucindezela (i-JCOE ne-UOE).Imiphetho igobile ngaphambili ukuze kube lula ukushisela.
● Ukushisela: I-arc welding engaphansi kwamanzi (SAW) isetshenziswa, lapho i-arc igcinwa ngaphansi kwesendlalelo se-flux.Lokhu kukhiqiza amashisela ekhwalithi ephezulu anamaphutha amancane kanye nokuhlanganisa okuhle kakhulu.
● Ukuhlolwa kwe-Ultrasonic: Ngemva kokushisela, ukuhlolwa kwe-ultrasonic kwenziwa ukuze kutholwe noma yikuphi ukukhubazeka kwangaphakathi noma kwangaphandle endaweni yokushisela.
● Ukunwetshwa: Ipayipi linganwetshwa ukuze kuzuzwe ububanzi obufunekayo nokuqina kodonga, kuthuthukise ukunemba kobukhulu.
● Ukuhlola Okokugcina: Ukuhlola okuphelele, okuhlanganisa ukuhlola okubonakalayo, ukuhlola ubukhulu, nokuhlolwa kwezakhiwo eziwumshini, kuqinisekisa ikhwalithi yepayipi.

Izinzuzo:
● Ukusebenza Kahle Kwezindleko: Amapayipi e-LSAW anikeza isixazululo esingabizi kakhulu samapayipi anobubanzi obukhulu kanye nezicelo zesakhiwo ngenxa yenqubo yawo yokukhiqiza ephumelelayo.
● Amandla Aphezulu: Indlela yokushisela i-longitudinal iphumela kumapayipi anezakhiwo eziqinile nezifanayo zemishini.
● Ukunemba Kobukhulu: Amapayipi e-LSAW abonisa ubukhulu obunembile, okuwenza afanelekele izinhlelo zokusebenza ezinokubekezelelwa okuqinile.
● Ikhwalithi yokushisela: I-arc welding engaphansi kwamanzi ikhiqiza ama-welds ekhwalithi ephezulu anokuhlanganiswa okuhle kakhulu kanye nokukhubazeka okuncane.
● Ukuhlukahluka: Amapayipi e-LSAW asetshenziswa ezimbonini ezihlukahlukene, okuhlanganisa uwoyela negesi, ukwakhiwa, nokuphakelwa kwamanzi, ngenxa yokuvumelana nezimo nokuqina kwawo.

Kafushane, amapayipi ensimbi e-LSAW akhiqizwa kusetshenziswa inqubo enembile nephumelelayo, okuholela kumapayipi aguquguqukayo, angabizi kakhulu, futhi ahlala isikhathi eside afanele uhla olubanzi lwezicelo zezimboni.

Imininingwane

I-API 5L: GR.B, X42, X46, X52, X56, X60, X65, X70, X80

I-ASTM A252: GR.1, GR.2, GR.3

I-EN 10219-1: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

I-EN10210: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

I-ASTM A53/A53M: G.A, GR.B

I-EN 10217: P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2

I-DIN 2458: St37.0, St44.0, St52.0

AS/NZS 1163: Grade C250 , Grade C350, Grade C450

I-GB/T 9711: L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485

I-ASTMA671: CA55/CB70/CC65, CB60/CB65/CB70/CC60/CC70, CD70/CE55/CE65/CF65/CF70, CF66/CF71/CF72/CF73, CG100/CH100/CI100/CJ10

Ibanga Lokukhiqiza

Ngaphandle Ububanzi		Ukujiya kodonga okutholakalayo kwebanga elingaphansi kwensimbi
Intshi	mm	Ibanga Lensimbi
Intshi	mm	I-L245(Gr.B)	I-L290(X42)	I-L360(X52)	I-L415(X60)	I-L450(X65)	I-L485(X70)	I-L555(X80)
16	406	6.0-50.0mm	6.0-48.0mm	6.0-48.0mm	6.0-45.0mm	6.0-40mm	6.0-31.8mm	6.0-29.5mm
18	457	6.0-50.0mm	6.0-48.0mm	6.0-48.0mm	6.0-45.0mm	6.0-40mm	6.0-31.8mm	6.0-29.5mm
20	508	6.0-50.0mm	6.0-50.0mm	6.0-50.0mm	6.0-45.0mm	6.0-40mm	6.0-31.8mm	6.0-29.5mm
22	559	6.0-50.0mm	6.0-50.0mm	6.0-50.0mm	6.0-45.0mm	6.0-43mm	6.0-31.8mm	6.0-29.5mm
24	610	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-45.0mm	6.0-43mm	6.0-31.8mm	6.0-29.5mm
26	660	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-48.0mm	6.0-43mm	6.0-31.8mm	6.0-29.5mm
28	711	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-48.0mm	6.0-43mm	6.0-31.8mm	6.0-29.5mm
30	762	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35mm	7.0-32.0mm
32	813	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35mm	7.0-32.0mm
34	864	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35mm	7.0-32.0mm
36	914	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35mm	8.0-32.0mm
38	965	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35mm	8.0-32.0mm
40	1016	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35mm	8.0-32.0mm
42	1067	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35mm	8.0-32.0mm
44	1118	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35mm	9.0-32.0mm
46	1168	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35mm	9.0-32.0mm
48	1219	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35mm	9.0-32.0mm
52	1321	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35mm	9.0-32.0mm
56	1422	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm
60	1524	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm
64	1626	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm
68	1727	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm
72	1829	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm

* Omunye Usayizi ungenziwa ngokwezifiso ngemuva kokuxoxisana

Ukubunjwa Kwamakhemikhali kanye Nezakhiwo Zemishini ye-LSAW Steel Pipe

Okujwayelekile	Ibanga	Ukwakheka Kwekhemikhali(ubukhulu)%					Izakhiwo Zemishini(imizuzu)
Okujwayelekile	Ibanga	C	Mn	Si	S	P	Yield Strength(Mpa)	Amandla Okuqina (Mpa)
I-GB/T700-2006	A	0.22	1.4	0.35	0.050	0.045	235	370
	B	0.2	1.4	0.35	0.045	0.045	235	370
	C	0.17	1.4	0.35	0.040	0.040	235	370
	D	0.17	1.4	0.35	0.035	0.035	235	370
I-GB/T1591-2009	A	0.2	1.7	0.5	0.035	0.035	345	470
	B	0.2	1.7	0.5	0.030	0.030	345	470
	C	0.2	1.7	0.5	0.030	0.030	345	470
I-BS EN10025	I-S235JR	0.17	1.4	-	0.035	0.035	235	360
	I-S275JR	0.21	1.5	-	0.035	0.035	275	410
	I-S355JR	0.24	1.6	-	0.035	0.035	355	470
I-DIN 17100	I-ST37-2	0.2	-	-	0.050	0.050	225	340
	I-ST44-2	0.21	-	-	0.050	0.050	265	410
	I-ST52-3	0.2	1.6	0.55	0.040	0.040	345	490
I-JIS G3101	I-SS400	-	-	-	0.050	0.050	235	400
I-JIS G3101	SS490	-	-	-	0.050	0.050	275	490
I-API 5L PSL1	A	0.22	0.9	-	0.03	0.03	210	335
	B	0.26	1.2	-	0.03	0.03	245	415
	X42	0.26	1.3	-	0.03	0.03	290	415
	X46	0.26	1.4	-	0.03	0.03	320	435
	X52	0.26	1.4	-	0.03	0.03	360	460
	X56	0.26	1.1	-	0.03	0.03	390	490
	X60	0.26	1.4	-	0.03	0.03	415	520
	X65	0.26	1.45	-	0.03	0.03	450	535
	X70	0.26	1.65	-	0.03	0.03	585	570

Izinga & Ibanga

Okujwayelekile	Amabanga Ensimbi
I-API 5L: Ukucaciswa Kwepayipi Lomugqa	GR.B, X42, X46, X52, X56, X60, X65, X70, X80
I-ASTM A252: Ukucaciswa Okujwayelekile Kwezinqwaba Zepayipi Lensimbi Eshicilele futhi Engenamthungo	GR.1, GR.2, GR.3
I-TS EN 10219-1: Izingxenye Zezinsimbi Ezingeyona Ingxubevange kanye Nezinsimbi Ezinhle Ezakhiwe Okushiselwe Okushiselwe	S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
I-EN 10210: Izingxenye Ezingenalutho Zesakhiwo Eziqediwe Ezishisayo Zezinto Ezingezona Ingxubevange kanye Nezinsimbi Ezinhle Zokusanhlamvu	S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
I-ASTM A53/A53M: Ipayipi, insimbi, iMnyama futhi iDipped, i-Zinc-Coated, ishiselwe futhi ayinamthungo	G.A, GR.B
I-TS EN 10208 Amapayipi ensimbi azosetshenziswa ezinhlelweni zokuthutha zamapayipi ezimbonini ze-petroleum negesi yemvelo.	L210GA, L235GA, L245GA, L290GA, L360GA
I-EN 10217: Amashubhu Ensimbi Ashiselwe Ngezinjongo Zokucindezela	I-P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, I-P265TR2
I-DIN 2458: Amapayipi Ensimbi Ashiselwe namashubhu	I-St37.0, i-St44.0, i-St52.0
AS/NZS 1163: I-Australian/New Zealand Standard Yezingxenye Ezingenalutho Zensimbi Eyakheke Ngokubandayo	IBanga C250, iBanga C350, iBanga C450
I-GB/T 9711: Izimboni Zephethiloli Negesi Yemvelo - Ipayipi Lensimbi Lamapayipi	L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485
I-ASTM A671: Ipayipi Lensimbi Elishiselwe Kagesi-Fusion-Welded for Atmospheric and Lower Temperatures	CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70
I-ASTM A672: Ipayipi lensimbi elihlanganisiwe likagesi lesevisi yokucindezela okukhulu emazingeni okushisa aphakathi nendawo.	A45, A50, A55, B60, B65, B70, C55, C60, C65
I-ASTM A691: Ipayipi lensimbi ye-Carbon ne-alloy, i-electric-fusion-welded yesevisi yokucindezela okuphezulu emazingeni okushisa aphezulu.	CM-65, CM-70, CM-75, 1/2CR-1/2MO, 1CR-1/2MO, 2-1/4CR, 3CR

Inqubo Yokukhiqiza

Ikhwalithi yokulawula

● Ukuhlola Impahla Engavuthiwe
● Ukuhlaziywa Kwamakhemikhali
● Ukuhlolwa Kwemishini
● Ukuhlola Okubonwayo
● Ukuhlola Ubukhulu
● Bend Test
● Ukuhlolwa Komphumela
● I-Intergranular Corrosion Test
● Ukuhlolwa Okungonakalisi (UT, MT, PT)
● Ukufaneleka Kwenqubo Yokushisela

● Ukuhlaziywa Kwezakhiwo Ezincane
● Ukuhlolwa Kokuvuleka nokuFlalisa
● Ukuhlolwa kokuqina
● Ukuhlolwa kwe-Hydrostatic
● Ukuhlolwa kwe-Metallography
● I-Hydrogen Induced Cracking Test (HIC)
● Ukuhlolwa kwe-Sulfide Stress Cracking (SSC)
● Ukuhlola Kwamanje kuka-Eddy
● Ukuhlolwa Kokupenda Nokwemboza
● Ukubuyekezwa Kwemibhalo

Ukusetshenziswa & Isicelo

Amapayipi ensimbi e-LSAW (Longitudinal Submerged Arc Welding) athola izinhlelo zokusebenza ezihlukene kuzo zonke izimboni ngenxa yobuqotho besakhiwo nokuguquguquka.Ngezansi okunye ukusetshenziswa okubalulekile kanye nokusetshenziswa kwamapayipi ensimbi e-LSAW:
● Ukuthuthwa Kwamafutha Negesi: Amapayipi ensimbi e-LSAW asetshenziswa kakhulu embonini kawoyela negesi kumasistimu amapayipi.La mapayipi asetshenziselwa ukuthutha uwoyela ongahluziwe, igesi yemvelo, nolunye uketshezi noma amagesi.
● Ingqalasizinda yamanzi: Amapayipi e-LSAW asetshenziswa ezinhlelweni zengqalasizinda ehlobene namanzi, okuhlanganisa ukuphakelwa kwamanzi nezinhlelo zokudonsa amanzi.
● Ukucubungula Amakhemikhali: Amapayipi e-LSAW asebenza ezimbonini zamakhemikhali lapho eqashwe khona ukuze adlulise amakhemikhali, uketshezi, namagesi ngendlela evikelekile nephumelelayo.
● Ukwakhiwa Nengqalasizinda: La mapayipi asetshenziswa emisebenzini yokwakha ehlukahlukene, njengezisekelo zokwakha, amabhuloho nezinye izakhiwo.
● Ukufakwa kwe-Piling: Amapayipi e-LSAW asetshenziswa ekunqwabeleni izicelo ukuze anikeze ukusekelwa okuyisisekelo kumaphrojekthi wokwakha, okuhlanganisa isisekelo sezakhiwo nezakhiwo zasolwandle.
● Umkhakha Wamandla: Asetshenziselwa ukuthutha izinhlobo ezihlukahlukene zamandla, okuhlanganisa isitimu noketshezi olushisayo ezimbonini zokuphehla ugesi.
● Ukumbiwa kwezimayini: Amapayipi e-LSAW athola isicelo kumaphrojekthi wezimayini ukuze kudluliswe izinto zokwakha kanye nemisila.
● Izinqubo Zezimboni: Izimboni ezifana nokukhiqiza nokukhiqiza zisebenzisa amapayipi e-LSAW ezinqubweni ezehlukene zezimboni, okuhlanganisa ukudlulisa izinto zokusetshenziswa nemikhiqizo eqediwe.
● Ukuthuthukiswa Kwengqalasizinda: Lawa mapayipi abalulekile ekuthuthukiseni amaphrojekthi engqalasizinda afana nemigwaqo, imigwaqo emikhulu, nezinsiza ezingaphansi komhlaba.
● Ukusekelwa Kwesakhiwo: Amapayipi e-LSAW asetshenziselwa ukwakha izisekelo zesakhiwo, amakholomu, nemishayo kumaphrojekthi wokwakha nawonjiniyela.
● Ukwakhiwa kwemikhumbi: Embonini yokwakha imikhumbi, amapayipi e-LSAW asetshenziselwa ukwakha izingxenye ezihlukahlukene zemikhumbi, okuhlanganisa ama-hull kanye nezingxenye zesakhiwo.
● Imboni Yezimoto: Amapayipi e-LSAW angasetshenziswa ekwenzeni izingxenye zezimoto, okuhlanganisa nesistimu yokukhipha umoya.

Lezi zinhlelo zokusebenza zibonisa ukuguquguquka kwamapayipi ensimbi e-LSAW emikhakheni eyahlukene, ngenxa yokuqina kwawo, amandla, nokufaneleka kwezimo zemvelo ezihlukahlukene.

Ukupakisha Nokuthumela

Ukupakishwa nokuthunyelwa ngendlela efanele kwamapayipi ensimbi e-LSAW (Longitudinal Submerged Arc Welding) kubalulekile ukuze kuqinisekiswe ukuthutha kwawo okuphephile nokulethwa ezindaweni ezihlukahlukene.Nansi incazelo yezinqubo ezijwayelekile zokupakisha nezokuthumela zamapayipi ensimbi e-LSAW:

Ukupakisha:
● Ukuhlanganisa: Amapayipi e-LSAW avame ukunqwabelana ndawonye noma Ucezu Olulodwa lupakishwe kusetshenziswa amabhande ensimbi noma amabhande ukuze akhe amayunithi aphathekayo okuphatha nezokuthutha.
● Ukuvikela: Iziphetho zamapayipi zivikelwe ngamakepisi epulasitiki ukuze kuvinjelwe umonakalo ngesikhathi sokuthutha.Ukwengeza, amapayipi angambozwa ngezinto ezivikelayo ukuze avikeleke ezintweni ezithinta imvelo.
● I-Anti-Corrosion Coating: Uma amapayipi ane-anti-corrosion coating, ubuqotho bokwemboza buqinisekiswa ngesikhathi sokupakisha ukuvimbela ukulimala ngesikhathi sokuphatha nokuthutha.
● Ukumaka nokulebula: Inqwaba ngayinye ifakwe ilebula yolwazi olubalulekile njengosayizi wepayipi, izinga lempahla, inombolo yokushisa, nezinye izicaciso ukuze zikhonjwe kalula.
● Ukuvikela: Izinqwaba ziboshelwe ngokuvikelekile kuma-pallets noma kuma-skid ukuvimbela ukunyakaza ngesikhathi sokuthutha.

Ukuthumela:
● Izindlela Zokuthutha: Amapayipi ensimbi e-LSAW angathunyelwa kusetshenziswa izindlela zokuthutha ezihlukahlukene, kuhlanganise nomgwaqo, ujantshi, ulwandle, noma umoya, kuye ngendawo okuyiwa kuyo kanye nokuphuthuma.
● Ukufakwa Kweziqukathi: Amapayipi angathunyelwa ngeziqukathi ukuze avikeleke okwengeziwe, ikakhulukazi ngesikhathi sokuthutha phesheya kwezilwandle.Iziqukathi ziyalayishwa futhi zivikelekile ukuze kuvinjelwe ukugudluka ngesikhathi sokuthutha.
● Ozakwethu Bezinto Zokusebenza: Izinkampani zempahla ehloniphekile noma abathwali abanolwazi ekuphatheni amapayipi ensimbi bayabandakanyeka ukuze kuqinisekiswe ukulethwa okuphephile nokufika ngesikhathi.
● Imibhalo Yentela Yempahla Ethengiswayo: Imibhalo edingekayo yentela yempahla, okuhlanganisa nezikweletu zempahla, izitifiketi zendabuko, namanye amaphepha afanelekile, ayalungiselelwa futhi athunyelwe ukuze athunyelwe kwamanye amazwe.
● Umshwalense: Kuye ngevelu kanye nohlobo lwempahla, ukufakwa komshwalense kungase kuhlelwe ukuze kuvikelwe izehlakalo ezingalindelekile phakathi nokuhamba.
● Ukulandelela: Amasistimu okulandelela esimanje avumela kokubili umthumeli nomamukeli ukuthi balandelele ukuqhubeka kokuthunyelwa ngesikhathi sangempela, baqinisekise ukubonakala kwezinto kanye nezibuyekezo ezifika ngesikhathi.
● Ukulethwa: Amapayipi ayathululwa lapho uya khona, kulandelwa izinqubo ezifanele zokukhipha ukuze kugwenywe umonakalo.
● Ukuhlola: Lapho efika, amapayipi angase ahlolwe ukuze kuqinisekiswe isimo sawo kanye nokuhambisana nemininingwane ngaphambi kokuba amukelwe umemukeli.

Izinqubo ezifanele zokupakisha nezokuthumela zisiza ukuvimbela umonakalo, ukugcina ubuqotho bamapayipi ensimbi e-LSAW, nokuqinisekisa ukuthi afika lapho aya khona ngokuphepha futhi esesimweni esifanele.