Ukuchazwa Komkhiqizo
I-LSAW (i-arlding ye-arlding ye-arlving engaphansi ye-LADUW) iwuhlobo lwensimbi yensimbi yensimbi efakwe yi-welded abonakala ngenqubo yazo eyingqayizivele yokukhiqiza nezinhlobonhlobo zezicelo. Lawa mapayipi akhiqizwa ngokwakha ipuleti lensimbi esimweni se-cylindrical kanye ne-walditudinally wices isebenzisa amasu wokuhlanza we-arc we-arc. Nasi sibukezo samapayipi ensimbi e-LSAW:
Inqubo Yokukhiqiza:
● Ukulungiselela amapuleti: Kukhethwe amapuleti asezingeni eliphakeme asuselwa kwizidingo ezithile, eqinisekisa izakhiwo ezifiselekayo zoMshini kanye nokwakheka kwamakhemikhali.
● Ukwakha: Ipuleti lensimbi libunjwe ngepayipi le-cylindrical ngokusebenzisa izinqubo ezinjengokugoba, ukugoqa, noma ukucindezela (i-jcoe kanye ne-uoe). Imiphetho iboshelwe kuqala ukwenza lula ukuthukuthela.
● I-Welding: I-Welding ye-Arc efakwe (saw) iyaqashwa, lapho i-arc igcinwa khona ngaphansi kongqimba lwe-flux. Lokhu kukhiqiza ama-welds asezingeni eliphakeme ngeziphambeko ezincane nokuhlanganiswa okuhle kakhulu.
● Ukuhlolwa kwe-ultrasonic: Ngemuva kokushiswa, ukuhlolwa kwe-ultrasonic kwenziwa ukuthola noma yiziphi izici zangaphakathi noma zangaphandle endaweni ye-weld.
● Ukunwetshwa: Ipayipi linganwetshwa ukuze kufinyelelwe ububanzi nobukhulu odongeni, ukuthuthukisa ukunemba kobukhulu.
● Ukuhlolwa kokugcina: Ukuhlolwa okuphelele, kufaka phakathi ukuhlolwa okubukwayo, amasheke abunjiwe, nokuhlolwa kwempahla emishini, kuqinisekisa ikhwalithi yepayipi.
Izinzuzo:
● Ukusebenza kwezindleko: Amapayipi e-LSAW anikeza isixazululo esisebenzayo esibizayo samapayipi amakhulu ahlukahlukene kanye nezinhlelo zokusebenza zesakhiwo ngenxa yenqubo yawo yokukhiqiza efanele.
● Amandla aphezulu: Indlela ye-welding ye-lolditudinal iphumela kumapayipi anezakhiwo eziqinile nezilinganiswayo.
● Ukunemba kobukhulu: Amapayipi e-LSAW akhombisa ubukhulu obuqondile, abenze balungele izinhlelo zokusebenza ngokubekezelelwa okuqinile.
● Ikhwalithi yeWeld: I-ARC Welding engaphansi ye-Arc ikhiqiza ama-welds asezingeni eliphakeme nge-fusion enhle kakhulu kanye namaphutha amancane.
● Ukuguquguquka: Amapayipi e-LSAW asetshenziswa emikhakhelweni ehlukahlukene, kufaka phakathi uwoyela nogesi, ukwakhiwa, nokuhlinzekwa kwamanzi, ngenxa yokuqina kwawo nokuqina.
Ngamafuphi, kukhiqizwa amapayipi ensimbi e-LSAW kusetshenziswa inqubo eqondile futhi esebenza kahle, okuholele ekuguquguqukeni kwama-versatile, amapayipi angenazindleko, futhi aqinile futhi aqinile alungele izinhlelo eziningi zezimboni.
Ukucacisa
I-API 5L: Gr.B, x42, x46, x46, x52, x56, x60, x60, x60, x65, x70, x80 |
I-ASTM A252: Gr.1, GR.2, GR.3 |
En 10219-1: S235JRH, S275J0H, S275J2H, S355J2H, S355J2H |
En10210: S235JRH, S275JJNH, S275J2H, S355J2H, S355J2H |
I-ASTM A53 / A53M: Gr.A, GR.B |
En 10217: I-P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2 |
I-DIN 2458: ST37.0, ST44.0, ST52.0 |
Njengoba / NZS 1163: Ibanga C250, Ibanga C350, Ibanga C450 |
GB / T 9711: L175, L210, L245, L290, L340, L360, L490, L415, L450, L415 |
ASTMA671: CA55 / CB70 / CC65, CC60 / CB65 / CB70 / CF65 / CF65 / CF75 / CF72, CF100 / CF12, CG62 / CF100 / CF100 / CF100 / CH100 / CF100 / CI100 / CF100 / CH100 / CF12 |
Ukwabakwa kwemisebenzi
Ngaphandle kobubanzi | Ukuqina okutholakalayo kodonga olungaphansi kwebanga lensimbi | |||||||
Umuthi ophakathi | mm | Ibanga lensimbi | ||||||
Umuthi ophakathi | mm | L245 (gr.b) | L290 (x42) | I-L360 (x52) | L415 (x60) | L450 (x65) | L485 (x70) | I-L555 (x80) |
16 | 405 | 6.0-50.0mm | 6.0-48.0mm | 6.0-48.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
18 | I-457 | 6.0-50.0mm | 6.0-48.0mm | 6.0-48.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
20 | 508 | 6.0-50.0mm | 6.0-50.0mm | 6.0-50.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
22 | 559 | 6.0-50.0mm | 6.0-50.0mm | 6.0-50.0mm | 6.0-45.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
24 | 610 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-45.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
26 | I-660 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-48.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
28 | 711 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-48.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
30 | I-762 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
32 | 813 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
34 | I-864 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
36 | 914 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
38 | 965 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
40 | I-1016 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
42 | I-1067 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
44 | 1118 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
46 | 1168 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
48 | 1219 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
52 | 1321 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
56 | 1422 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
60 | 1524 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
64 | 1626 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
68 | 1727 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
72 | Ngo-1829 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
* Okunye usayizi kungenziwa ngokwezifiso ngemuva kokuxoxisana
Ukwakheka kwamakhemikhali kanye nezakhiwo zemishini ze-LSAW Steel
-Vamile | Khuphuka | Ukwakheka kwamakhemikhali (max)% | Izakhiwo zemishini (min) | |||||
C | Mn | Si | S | P | Amandla Okuthela (MPA) | Amandla we-Tensile (MPA) | ||
GB / T700-2006 | A | 0.22 | 1.4 | 0.35 | 0.050 | 0.045 | 235 | I-370 |
B | 0.2 | 1.4 | 0.35 | 0.045 | 0.045 | 235 | I-370 | |
C | 0.17 | 1.4 | 0.35 | 0.040 | 0.040 | 235 | I-370 | |
D | 0.17 | 1.4 | 0.35 | 0.035 | 0.035 | 235 | I-370 | |
GB / T1591-2009 | A | 0.2 | 1.7 | 0.5 | 0.035 | 0.035 | 345 | 470 |
B | 0.2 | 1.7 | 0.5 | 0.030 | 0.030 | 345 | 470 | |
C | 0.2 | 1.7 | 0.5 | 0.030 | 0.030 | 345 | 470 | |
BS En10025 | S235JR | 0.17 | 1.4 | - | 0.035 | 0.035 | 235 | I-360 |
S275JR | 0.21 | 1.5 | - | 0.035 | 0.035 | 275 | 410 | |
S355JR | 0.24 | 1.6 | - | 0.035 | 0.035 | 355 | 470 | |
DIN 17100 | St37-2 | 0.2 | - | - | 0.050 | 0.050 | I-225 | 340 |
ST44-2 | 0.21 | - | - | 0.050 | 0.050 | 265 | 410 | |
ST52-3 | 0.2 | 1.6 | 0.55 | 0.040 | 0.040 | 345 | 490 | |
JIS G3101 | I-SS400 | - | - | - | 0.050 | 0.050 | 235 | 400 |
I-SS490 | - | - | - | 0.050 | 0.050 | 275 | 490 | |
I-API 5L PSL1 | A | 0.22 | 0.9 | - | 0.03 | 0.03 | 210 | 335 |
B | 0.26 | 1.2 | - | 0.03 | 0.03 | 245 | 415 | |
X42 | 0.26 | 1.3 | - | 0.03 | 0.03 | I-290 | 415 | |
I-X46 | 0.26 | 1.4 | - | 0.03 | 0.03 | 320 | 435 | |
X52 | 0.26 | 1.4 | - | 0.03 | 0.03 | I-360 | 460 | |
I-X56 | 0.26 | 1.1 | - | 0.03 | 0.03 | I-390 | 490 | |
X60 | 0.26 | 1.4 | - | 0.03 | 0.03 | 415 | 520 | |
I-X65 | 0.26 | 1.45 | - | 0.03 | 0.03 | I-450 | 535 | |
I-X70 | 0.26 | I-1.65 | - | 0.03 | 0.03 | 585 | I-570 |
Ejwayelekile & ibanga
-Vamile | Amamaki ensimbi |
I-API 5L: Ukucaciswa kwe-Line Pipe | Gr.B, x42, x46, x52, x56, x60, x65, x70, x80 |
I-ASTM A252: Ukucaciswa okujwayelekile kwezinqwaba ze-welded and seamless zensimbi | Gr.1, gr.2, gr.3 |
En 10219-1: Kubanda amakhaza ahlelwe ama-welded aphamba ezingezona ezingezona ze-alloy nensimbi enhle yokusanhlamvu | S235JRH, S275JRH, S275J2H, S355J2H, S355J2H, S355K2H |
I-EN10210: Izingxenye ezishisayo eziyize zesakhiwo ze-non-alloy nensimbi enhle yokusanhlamvu | S235JRH, S275JRH, S275J2H, S355J2H, S355J2H, S355K2H |
I-ASTM A53 / A53M: Ipayipi, insimbi, emnyama futhi ifakwe ku-hot-dippled, i-zinc-camera, ifakwe futhi inomthungo | Gr.a, gr.b |
I-EN10208: Amapayipi ensimbi asetshenziswa ezinhlelweni zokuhamba ngepayipi ku-petroleum nasezimbonini zegesi zemvelo. | L210GA, L235GA, L245GA, L290GA, L360GA |
En 10217: Amashubhu wensimbi anezinhloso zenhloso yokucindezela | I-P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265tr2 |
I-DIN 2458: Amapayipi ensimbi anezinwele namashubhu | ST37.0, ST44.0, ST52.0 |
Njengoba / NZS 1163: Isilinganiso saseNestralia / New Zealand | Ibanga C250, Ibanga C350, Ibanga C450 |
I-GB / T 9711: Izimboni zegesi ze-Petroleum nezemvelo - Ipayipi lensimbi lamapayipi | I-L175, L210, L245, L290, L320, L360, L390, L415, L450, l485 |
I-ASTM A671: I-Electric-Fusion-I-Welded Steel Pipe yamazinga okushisa asemkhathini nawaphansi | I-CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70 |
I-ASTM A672: I-Electric-Fusion-I-Welded Steel Pipe yenkonzo ephezulu yengcindezelo emazingeni okushisa aphansi. | I-A45, A50, A55, B60, B65, B70, C55, C60, C65 |
I-ASTM A691: I-Carbon ne-Alloy Steel Pipe, i-Electric-Fusion-Welded yenkonzo ephezulu kakhulu emazingeni okushisa aphezulu. | Cm-65, cm-70, cm-75, 1/3cr-1 / 2mo, 1cr-1 / 2mo, 2-1 / 4CR, I-3cr |
Inqubo Yokukhiqiza

Ikhwalithi yokulawula
● Ukuhlolwa okubonakalayo okuluhlaza
● Ukuhlaziywa Kwamakhemikhali
● Ukuhlolwa kwemishini
● Ukuhlolwa okubukwayo
● Ukuhlolwa kwesilinganiso
● Ukuhlolwa kokugoba
● Ukuhlolwa komthelela
● Ukuhlolwa kokugqwala kokuhlangana kwezinhlangano
● Ukuhlolwa okungeyona eyonakalisayo (UT, MT, PT)
● Inqubo ye-welding yenqubo
● Ukuhlaziywa kwe-miscrumple
● Ukuvutha kanye nokuhlolwa kwe-flattening
● Hlulelwa ukuhlolwa
● Ukuhlolwa kweHydrostatic
● Ukuhlolwa kwe-metallography
● I-hydrogen iyenga ukuhlolwa kokuqhekeka (hic)
● Isivivinyo sokuqhekeka kwe-Sulfide Stress (SSC)
● Ukuhlolwa kwamanje kwamanje
● Ukuhlola nokuhlobisa
● Ukubuyekezwa kwemibhalo
Ukusetshenziswa kanye nesicelo
I-LSAW (i-welding ye-arlding ye-arl ye-longitudinal efakwe ngaphakathi) i-arlding) amapayipi ensimbi athola izicelo ezahlukahlukene kuyo yonke imboni ehlukahlukene ngenxa yobuqotho bayo nobumbano. Ngezansi kungenye yezinsizakalo ezibalulekile kanye nokusetshenziswa kwamapayipi ensimbi ye-LSAW:
● Ukuhamba kwamafutha negesi: Amapayipi ensimbi we-LSAW asetshenziswa kakhulu embonini kawoyela negesi ngezinhlelo zepayipi. Lawa mapayipi aqashwa ukuhanjiswa kukawoyela ongahluziwe, igesi yemvelo, nolunye uketshezi noma amagesi.
● Ingqalasizinda yamanzi: Amapayipi e-LSAW asetshenziswa kumaphrojekthi wengqalasizinda ahlobene nengqalasizinda, kufaka phakathi ukuhlinzekwa kwamanzi nezinhlelo zokudonsa amanzi.
● Ukucutshungulwa kwamakhemikhali: Amapayipi e-LSAW asebenza kwizimboni zamakhemikhali lapho aqashwa khona ukudlulisa amakhemikhali, uketshezi, kanye namagesi ngendlela ephephile futhi ephumelelayo.
● Ukwakha nengqalasizinda: Lawa mapayipi asetshenziswa kumaphrojekthi ahlukahlukene wokwakha, njengezisekelo zokwakha, amabhuloho, nezinye izinhlelo zokusebenza.
● Piling: Amapayipi e-LSAW aqashwa kwizicelo zokusebenzisa izicelo ukuhlinzeka ukusekelwa kwesekethe emisebenzini yokwakha, kubandakanya izisekelo zokwakha kanye nezakhiwo zasolwandle.
● Umkhakha Wezamandla: Basetshenziselwa ukuthutha izindlela ezahlukahlukene zamandla, kufaka phakathi uSteam no-Thermal fluids ezitshalweni zamandla okuphehla amandla.
● Izimayini: Amapayipi e-LSAW athola uhlelo lokusebenza kumaphrojekthi wezimayini ukuze adlulise izinto zokwakha kanye nemisila.
● Izinqubo zezimboni: Izimboni ezinjengokukhiqiza nokukhiqiza Sebenzisa i-LSAW PIPS yezinqubo ezahlukahlukene zezimboni, kufaka phakathi ukudlulisela izinto ezivuthiwe nemikhiqizo eqediwe.
● Ukuthuthukiswa kwengqalasizinda: Lawa mapayipi aqakathekile ekwakheni amaphrojekthi wengqalasizinda afana nemigwaqo, imigwaqo emikhulu, kanye nezinto ezingaphansi komhlaba.
● Ukuxhaswa Kwezinkampani: Amapayipi e-LSAW asetshenziselwa ukwakheka ukwesekwa kwesakhiwo, amakholomu, kanye nemishayo emisebenzini yokwakha kanye nobunjiniyela.
● I-ShipBuilding: Embonini eyakha umkhumbi, amapayipi e-LSAW aqashwa ekwakheni izingxenye ezahlukahlukene zemikhumbi, kufaka phakathi ama-hulls nezakhi zezakhiwo.
● Imboni yezimoto: Amapayipi e-LSAW angasetshenziswa ekwenziweni kwezinto zezimoto, kufaka phakathi izinhlelo zokuphelelwa amandla.
Lezi zinhlelo zokusebenza zikhombisa ukuguquguquka kwamapayipi ensimbi ye-LSAW kuyo yonke imikhakha ehlukene, ngenxa yokuqina kwawo, amandla, kanye nokufaneleka kwezimo ezahlukahlukene zezemvelo.
Ukupakisha nokuthumela
Ukupakisha okufanele nokuhanjiswa kwe-LSAW (amapayipi e-welding we-welding e-longitudinal aphansi) abalulekile ukuqinisekisa ukuthutha kwabo okuphephile nokulethwa ezindaweni ezahlukahlukene. Nansi incazelo yenqubo ejwayelekile yokupakisha nezinqubo zokuthumela zamapayipi ensimbi ye-LSAW:
Ukupakisha:
● Ukuxubha: Amapayipi e-LSAW avame ukuhlanganiswa ndawonye noma ucezu olulodwa olugcwele kusetshenziswa imichilo yensimbi noma amabhendi ukudala amayunithi aphethwe ngokuphatha nokuhamba.
● Ukuvikelwa: Ukuphela kwamaphayiphu kuvikelwe ngama-cap cap ukuvikela ukulimala ngesikhathi sokuhamba. Ngokwengeziwe, amapayipi angambozwa ngezinto ezivikelayo zokuvikela ezingozini zezemvelo.
● I-Coating ye-Anti-Corrision: Uma amapayipi ane-coating anti-corriosion, ubuqotho be-coating buqinisekiswa ngesikhathi sokupakisha ukuvimbela ukulimala ngesikhathi sokuhamba.
● Ukumaka kanye nokulebula
● Ukuvikela: Izigaxa ziboshwe ngokuphephile kuma-pallets noma ama-skid ukuvimbela ukunyakaza ngesikhathi sokuhamba.
Ukuthumela:
● Izinhlobo zokuhamba: Amapayipi ensimbi e-LSAW angathunyelwa kusetshenziswa izindlela ezahlukahlukene zokuhamba, kufaka phakathi umgwaqo, ujantshi, ulwandle noma umoya, kuya ngokuphuthumayo.
● Ukuqukethwe: Amapayipi angahanjiswa ezitsheni zokuvikelwa okungeziwe, ikakhulukazi ngezinto zokuhamba zaphesheya. Iziqukathi zilayishwa futhi zivikelekile ukuvikela ukuguquka ngesikhathi sokuhamba.
● Abalingani be-Logistics: Izinkampani ezidumile zezinkampani noma abathwali abahlangabezana nokuphatha amapayipi ensimbi bazibandakanye ekuqinisekiseni ukulethwa okuphephile futhi okufika ngesikhathi.
● Imibhalo Yamasiko: Imibhalo Yezifiso Edingekayo, kufaka phakathi izikweletu zokulayisha, izitifiketi zemvelaphi, kanye neminye imibhalo efanelekile, ilungiselelwe futhi ihanjiswe ukuhanjiswa kwamanye amazwe.
● Umshuwalense: Kuya ngenani kanye nemvelo yemithwalo yempahla, ukumboza umshwalense kungahlelwa ukuze kuvikeleke imicimbi engalindelekile ngesikhathi sokuhamba.
● Ukulandelela: Izinhlelo zesimanje zokulandela umkhondo zivumela umthumeli womabili nokwamukela ukulandelela inqubekela phambili yokuhanjiswa ngesikhathi sangempela, ukuqinisekiswa okusobala kanye nokubuyekezwa ngesikhathi.
● Ukulethwa: Amapayipi alayishwa lapho uya khona, kulandela izinqubo zokulayisha ezifanele zokugwema ukulimala.
● Ukuhlolwa: Lapho ufika, amapayipi angahle ahlolwe ukuze aqinisekise isimo sawo kanye nokuhambisana nokucaciswa ngaphambi kokwamukelwa ngumemukeli.
Imikhuba efanele yokupakisha nokuthumela isiza ukuvikela ukulimala, gcina ubuqotho bamapayipi ensimbi ye-LSAW, bese uqinisekisa ukuthi bafinyelela izindawo zabo ezihlosiwe ngokuphephile nangesimo esifanele.
