Amapayipi Ensimbi E-LSAW Asezingeni Eliphezulu Ashiselwe Ngokwesikhathi Eside

Incazelo emfushane:

Amagama angukhiye:Ipayipi Lensimbi le-LSAW, Ipayipi elihlanganisiwe isikhathi eside, Ipayipi Lensimbi le-SAWL

Usayizi:I-OD: 16 Inch - 80 Inch, DN350mm – DN2000mm.

Ubukhulu Bodonga:6mm-50mm.

Ubude:Ubude obungahleliwe obuphindwe kabili kanye nobenziwe ngokwezifiso obufika kumamitha angu-48.

Ukuphela:Isiphetho Esilula, Isiphetho Esigobile.

Ukugqoka/Ukupenda:Ukupenda Okumnyama, Ukugqoka Okune-3LPE, Ukugqoka Okune-Epoxy, Ukugqoka Okune-Coal Tar Enamel (CTE), Ukugqoka Okune-Fusion-Bonded Epoxy, Ukugqoka Okunesisindo Sekhonkrithi, Ukugqoka Okushisayo Nokucwilisa njll.…

Izindinganiso Zepayipi:PI 5L PSL1/PSL2 Gr.A, Gr.B, X42, X46, X52, X56, X60, X65, X70, ASTM A53/A252/A500/A672/A691/A139, EN10210/EN10219/EN10219/EN7 I-AS1163/JIS G3457 njll...

Ukulethwa:Zingakapheli izinsuku ezingama-20-30 kuncike enanini le-oda lakho, Izinto ezijwayelekile ezitholakalayo ngezitoko.


Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

Incazelo Yomkhiqizo

Amapayipi ensimbi e-LSAW (Longitudinal Submerged Arc Welding) awuhlobo lwepayipi lensimbi elihlanganisiwe elibonakala ngenqubo yalo yokukhiqiza eyingqayizivele kanye nohlu olubanzi lwezicelo. Lawa mapayipi akhiqizwa ngokwenza ipuleti lensimbi libe yisimo esiyindilinga bese lihlanganiswa ngobude kusetshenziswa amasu okushisela e-arc angaphansi komhlaba. Nasi isifinyezo samapayipi ensimbi e-LSAW:

Inqubo Yokukhiqiza:
● Ukulungiswa Kwepuleti: Amapuleti ensimbi asezingeni eliphezulu akhethwa ngokusekelwe ezidingweni ezithile, okuqinisekisa izakhiwo zemishini ezifiselekayo kanye nokwakheka kwamakhemikhali.
● Ukwakheka: Ipuleti lensimbi libunjwe libe yipayipi eliyindilinga ngezinqubo ezifana nokugoba, ukugoqa, noma ukucindezela (i-JCOE ne-UOE). Amaphethelo agobile kusengaphambili ukuze kube lula ukushisela.
● Ukushisela: Kusetshenziswa ukushisela kwe-arc ecmerged (SAW), lapho i-arc igcinwa khona ngaphansi kwesendlalelo se-flux. Lokhu kukhiqiza ukushisela kwekhwalithi ephezulu okunamaphutha amancane kanye nokuhlanganiswa okuhle kakhulu.
● Ukuhlolwa kwe-Ultrasonic: Ngemva kokushisela, kwenziwa ukuhlolwa kwe-ultrasound ukuthola noma yiziphi iziphambeko zangaphakathi noma zangaphandle endaweni yokushisela.
● Ukwandisa: Ipayipi lingandiswa ukuze kufezwe ububanzi obufunekayo kanye nobukhulu bodonga, okuthuthukisa ukunemba kobukhulu.
● Ukuhlolwa Kokugcina: Ukuhlolwa okuphelele, okuhlanganisa ukuhlolwa okubonakalayo, ukuhlolwa kobukhulu, kanye nokuhlolwa kwempahla yemishini, kuqinisekisa ikhwalithi yepayipi.

Izinzuzo:
● Ukonga Izindleko: Amapayipi e-LSAW anikeza ikhambi elingabizi kakhulu lamapayipi amakhulu kanye nezicelo zesakhiwo ngenxa yenqubo yawo yokukhiqiza ephumelelayo.
● Amandla Aphezulu: Indlela yokushisela ende iholela emapayipini anezakhiwo eziqinile nezifanayo zemishini.
● Ukunemba Kobukhulu: Amapayipi e-LSAW abonisa ubukhulu obuqondile, okwenza afaneleke ukusetshenziswa ngokubekezelelana okuqinile.
● Ikhwalithi Yokushisela: Ukushisela kwe-arc okucwiliswe emanzini kukhiqiza ukushisela kwekhwalithi ephezulu okunokuhlanganiswa okuhle kakhulu kanye namaphutha amancane.
● Ukuguquguquka: Amapayipi e-LSAW asetshenziswa ezimbonini ezahlukahlukene, okuhlanganisa uwoyela negesi, ukwakhiwa, kanye nokuhlinzekwa kwamanzi, ngenxa yokuzivumelanisa nezimo nokuqina kwawo.

Ngamafuphi, amapayipi ensimbi e-LSAW akhiqizwa kusetshenziswa inqubo enembile nephumelelayo, okuholela kumapayipi aguquguqukayo, angabizi kakhulu, futhi ahlala isikhathi eside afanelekela ukusetshenziswa okubanzi kwezimboni.

Imininingwane

I-API 5L: GR.B, X42, X46, X52, X56, X60, X65, X70, X80
I-ASTM A252: GR.1, GR.2, GR.3
I-EN 10219-1: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
I-EN10210: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
I-ASTM A53/A53M: GR.A, GR.B
I-EN 10217: P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2
I-DIN 2458: St37.0, St44.0, St52.0
I-AS/NZS 1163: Ibanga C250 , Ibanga C350, Ibanga C450
I-GB/T 9711: L175, L210, L245, L290, L320, L360, L390, L415, L450, L485
I-ASTMA671: CA55/CB70/CC65, CB60/CB65/CB70/CC60/CC70, CD70/CE55/CE65/CF65/CF70, CF66/CF71/CF72/CF73, CG100/CH100/CI100/CJ100

Uhla Lokukhiqiza

Ububanzi Bangaphandle

Ukujiya kodonga okutholakalayo kwebanga elingaphansi kwensimbi

Intshi

mm

Ibanga Lensimbi

Intshi

mm

L245(Gr.B)

L290(X42)

L360(X52)

L415(X60)

L450(X65)

L485(X70)

L555(X80)

16

406

6.0-50.0mm

6.0-48.0mm

6.0-48.0mm

6.0-45.0mm

6.0-40mm

6.0-31.8mm

6.0-29.5mm

18

457

6.0-50.0mm

6.0-48.0mm

6.0-48.0mm

6.0-45.0mm

6.0-40mm

6.0-31.8mm

6.0-29.5mm

20

508

6.0-50.0mm

6.0-50.0mm

6.0-50.0mm

6.0-45.0mm

6.0-40mm

6.0-31.8mm

6.0-29.5mm

22

559

6.0-50.0mm

6.0-50.0mm

6.0-50.0mm

6.0-45.0mm

6.0-43mm

6.0-31.8mm

6.0-29.5mm

24

610

6.0-57.0mm

6.0-55.0mm

6.0-55.0mm

6.0-45.0mm

6.0-43mm

6.0-31.8mm

6.0-29.5mm

26

660

6.0-57.0mm

6.0-55.0mm

6.0-55.0mm

6.0-48.0mm

6.0-43mm

6.0-31.8mm

6.0-29.5mm

28

711

6.0-57.0mm

6.0-55.0mm

6.0-55.0mm

6.0-48.0mm

6.0-43mm

6.0-31.8mm

6.0-29.5mm

30

762

7.0-60.0mm

7.0-58.0mm

7.0-58.0mm

7.0-48.0mm

7.0-47.0mm

7.0-35mm

7.0-32.0mm

32

813

7.0-60.0mm

7.0-58.0mm

7.0-58.0mm

7.0-48.0mm

7.0-47.0mm

7.0-35mm

7.0-32.0mm

34

864

7.0-60.0mm

7.0-58.0mm

7.0-58.0mm

7.0-48.0mm

7.0-47.0mm

7.0-35mm

7.0-32.0mm

36

914

8.0-60.0mm

8.0-60.0mm

8.0-60.0mm

8.0-52.0mm

8.0-47.0mm

8.0-35mm

8.0-32.0mm

38

965

8.0-60.0mm

8.0-60.0mm

8.0-60.0mm

8.0-52.0mm

8.0-47.0mm

8.0-35mm

8.0-32.0mm

40

1016

8.0-60.0mm

8.0-60.0mm

8.0-60.0mm

8.0-52.0mm

8.0-47.0mm

8.0-35mm

8.0-32.0mm

42

1067

8.0-60.0mm

8.0-60.0mm

8.0-60.0mm

8.0-52.0mm

8.0-47.0mm

8.0-35mm

8.0-32.0mm

44

1118

9.0-60.0mm

9.0-60.0mm

9.0-60.0mm

9.0-52.0mm

9.0-47.0mm

9.0-35mm

9.0-32.0mm

46

1168

9.0-60.0mm

9.0-60.0mm

9.0-60.0mm

9.0-52.0mm

9.0-47.0mm

9.0-35mm

9.0-32.0mm

48

1219

9.0-60.0mm

9.0-60.0mm

9.0-60.0mm

9.0-52.0mm

9.0-47.0mm

9.0-35mm

9.0-32.0mm

52

1321

9.0-60.0mm

9.0-60.0mm

9.0-60.0mm

9.0-52.0mm

9.0-47.0mm

9.0-35mm

9.0-32.0mm

56

1422

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52mm

10.0-47.0mm

10.0-35mm

10.0-32.0mm

60

1524

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52mm

10.0-47.0mm

10.0-35mm

10.0-32.0mm

64

1626

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52mm

10.0-47.0mm

10.0-35mm

10.0-32.0mm

68

1727

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52mm

10.0-47.0mm

10.0-35mm

10.0-32.0mm

72

1829

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52mm

10.0-47.0mm

10.0-35mm

10.0-32.0mm

* Okunye Usayizi kungenziwa ngezifiso ngemuva kwengxoxo

Ukwakheka Kwamakhemikhali Nezakhiwo Zemishini Zepayipi Lensimbi le-LSAW

Okujwayelekile Ibanga Ukwakheka Kwamakhemikhali (ubuningi)% Izakhiwo Zemishini (iminithi)
C Mn Si S P Amandla Okukhiqiza (i-Mpa) Amandla Okudonsa (i-Mpa)
GB/T700-2006 A 0.22 1.4 0.35 0.050 0.045 235 370
B 0.2 1.4 0.35 0.045 0.045 235 370
C 0.17 1.4 0.35 0.040 0.040 235 370
D 0.17 1.4 0.35 0.035 0.035 235 370
GB/T1591-2009 A 0.2 1.7 0.5 0.035 0.035 345 470
B 0.2 1.7 0.5 0.030 0.030 345 470
C 0.2 1.7 0.5 0.030 0.030 345 470
I-BS EN10025 S235JR 0.17 1.4 - 0.035 0.035 235 360
S275JR 0.21 1.5 - 0.035 0.035 275 410
S355JR 0.24 1.6 - 0.035 0.035 355 470
I-DIN 17100 ST37-2 0.2 - - 0.050 0.050 225 340
ST44-2 0.21 - - 0.050 0.050 265 410
ST52-3 0.2 1.6 0.55 0.040 0.040 345 490
I-JIS G3101 SS400 - - - 0.050 0.050 235 400
SS490 - - - 0.050 0.050 275 490
I-API 5L PSL1 A 0.22 0.9 - 0.03 0.03 210 335
B 0.26 1.2 - 0.03 0.03 245 415
X42 0.26 1.3 - 0.03 0.03 290 415
I-X46 0.26 1.4 - 0.03 0.03 320 435
X52 0.26 1.4 - 0.03 0.03 360 460
I-X56 0.26 1.1 - 0.03 0.03 390 490
I-X60 0.26 1.4 - 0.03 0.03 415 520
I-X65 0.26 1.45 - 0.03 0.03 450 535
X70 0.26 1.65 - 0.03 0.03 585 570

Okujwayelekile kanye neBanga

Okujwayelekile

Amabanga Ensimbi

I-API 5L: Imininingwane yepayipi yomugqa

GR.B, X42, X46, X52, X56, X60, X65, X70, X80

I-ASTM A252: Imininingwane Ejwayelekile Yamapayipi Ensimbi Ahlanganisiwe Nangenamthungo

GR.1, GR.2, GR.3

I-EN 10219-1: Izingxenye Ezingenalutho Ezihlanganisiwe Ezibunjiwe Zesakhiwo Esingena-alloy Nezinhlayiya Ezinhle

S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

I-EN10210: Izingxenye Ezingenalutho Eziqediwe Zesakhiwo Ezingena-Alloy Nezinhlayiya Ezinhle

S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

I-ASTM A53/A53M: Ipayipi, Insimbi, Emnyama futhi Ecwiliswe Ngokushisayo, Embozwe Ngezinki, Ehlanganisiwe Futhi Engenamthungo

GR.A, GR.B

I-EN10208: Amapayipi ensimbi asetshenziswa ezinhlelweni zokuthutha amapayipi embonini kaphethiloli negesi yemvelo.

L210GA, L235GA, L245GA, L290GA, L360GA

EN 10217: Amapayipi Ensimbi Ahlanganisiwe Ngezinhloso Zokucindezela

P195TR1, P195TR2, P235TR1, P235TR2, P265TR1,

P265TR2

I-DIN 2458: Amapayipi Nezipayipi Zensimbi Ezihlanganisiwe

St37.0, St44.0, St52.0

I-AS/NZS 1163: Izinga lase-Australia/laseNew Zealand lezingxenye zensimbi ezakhiwe ngendlela ebandayo

Ibanga C250 , Ibanga C350 , Ibanga C450

GB/T 9711: Izimboni Zikaphethiloli Negesi Yemvelo - Ipayipi Lensimbi Lamapayipi

L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485

I-ASTM A671: Ipayipi Lensimbi Elihlanganisiwe Likagesi Lokuhlanganiswa Komoya Namazinga Okushisa Aphansi

I-CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70

I-ASTM A672: Ipayipi lensimbi elihlanganisiwe ngogesi ukuze lisebenze ngomfutho ophezulu emazingeni okushisa aphakathi nendawo.

A45, A50, A55, B60, B65, B70, C55, C60, C65

I-ASTM A691: Ipayipi lensimbi yekhabhoni ne-alloy, elihlanganiswe ngogesi ukuze lisebenze ngokucindezela okuphezulu emazingeni okushisa aphezulu.

CM-65, CM-70, CM-75, 1/2CR-1/2MO, 1CR-1/2MO, 2-1/4CR,

3CR

Inqubo Yokukhiqiza

I-LSAW

Ikhwalithi yokulawula

● Ukuhlola Izinto Ezingavuthiwe
● Ukuhlaziywa Kwamakhemikhali
● Ukuhlolwa Kwemishini
● Ukuhlolwa Okubonakalayo
● Ukuhlola Ubukhulu
● Ukuhlolwa Kokugoba
● Ukuhlolwa Komthelela
● Ukuhlolwa Kokugqwala Okuphakathi Kwezinhlayiya
● Ukuhlolwa Okungabhubhisi (UT, MT, PT)
● Iziqu Zenqubo Yokushisela

● Ukuhlaziywa kwesakhiwo esincane
● Ukuhlolwa Kokuvutha Nokuthamba
● Ukuhlolwa Kokuqina
● Ukuhlolwa Kwamanzi
● Ukuhlolwa kwe-Metallography
● Ukuhlolwa Kokuqhekeka Okubangelwa Yi-Hydrogen (HIC)
● Ukuhlolwa Kokuqhekeka Kokucindezeleka Kwe-Sulfide (SSC)
● Ukuhlolwa Kwamanje kwe-Eddy
● Ukuhlolwa Kokupenda Nokumboza
● Ukubuyekezwa Kwamadokhumenti

Ukusetshenziswa Nokusetshenziswa

Amapayipi ensimbi e-LSAW (Longitudinal Submerged Arc Welding) athola izinhlelo zokusebenza ezahlukahlukene emikhakheni eyahlukene ngenxa yobuqotho bawo besakhiwo kanye nokuguquguquka kwawo. Ngezansi ezinye zezindlela ezibalulekile zokusebenzisa kanye nokusetshenziswa kwamapayipi ensimbi e-LSAW:
● Ukuthuthwa Kwamafutha Negesi: Amapayipi ensimbi e-LSAW asetshenziswa kakhulu embonini kawoyela negesi ezinhlelweni zamapayipi. Lawa mapayipi asetshenziselwa ukuthutha uwoyela ongahluziwe, igesi yemvelo, kanye nolunye uketshezi noma amagesi.
● Ingqalasizinda Yamanzi: Amapayipi e-LSAW asetshenziswa kumaphrojekthi engqalasizinda ahlobene namanzi, okuhlanganisa ukuhlinzekwa kwamanzi kanye nezinhlelo zokukhipha amanzi.
● Ukucubungula Amakhemikhali: Amapayipi e-LSAW asebenza ezimbonini zamakhemikhali lapho asetshenziswa khona ukuthutha amakhemikhali, uketshezi, namagesi ngendlela ephephile nephumelelayo.
● Ukwakhiwa kanye Nengqalasizinda: Lawa mapayipi asetshenziswa kumaphrojekthi ahlukahlukene okwakha, njengezisekelo zokwakha, amabhuloho, kanye nezinye izinhlelo zokusebenza zesakhiwo.
● Ukufaka inqwaba: Amapayipi e-LSAW asetshenziswa ekufakweni kwenqwaba ukuze anikeze ukwesekwa kwesisekelo kumaphrojekthi okwakha, okuhlanganisa izisekelo zokwakha kanye nezakhiwo zasolwandle.
● Umkhakha Wamandla: Zisetshenziselwa ukuthutha izinhlobo ezahlukene zamandla, okuhlanganisa umusi kanye noketshezi olushisayo ezitshalweni zokukhiqiza ugesi.
● Ukumba: Amapayipi e-LSAW asetshenziswa kumaphrojekthi okumba ukuthutha izinto kanye nezinsila.
● Izinqubo Zezimboni: Izimboni ezifana nokukhiqiza nokukhiqiza zisebenzisa amapayipi e-LSAW ezinqubweni ezahlukene zezimboni, okuhlanganisa ukuthutha izinto zokusetshenziswa kanye nemikhiqizo eqediwe.
● Ukuthuthukiswa Kwengqalasizinda: Lawa mapayipi abalulekile ekuthuthukiseni amaphrojekthi engqalasizinda njengemigwaqo, imigwaqo emikhulu, kanye nezinsizakusebenza ezingaphansi komhlaba.
● Ukusekelwa Kwesakhiwo: Amapayipi e-LSAW asetshenziselwa ukwakha izisekelo zesakhiwo, izinsika, kanye nemishayo kumaphrojekthi okwakha nobunjiniyela.
● Ukwakha imikhumbi: Embonini yokwakha imikhumbi, amapayipi e-LSAW asetshenziswa ekwakheni izingxenye ezahlukene zemikhumbi, okuhlanganisa amagobolondo kanye nezingxenye zesakhiwo.
● Imboni Yezimoto: Amapayipi e-LSAW angasetshenziswa ekukhiqizweni kwezingxenye zezimoto, okuhlanganisa nezinhlelo zokukhipha ugesi.

Lezi zinhlelo zokusebenza zibonisa ukuguquguquka kwamapayipi ensimbi e-LSAW emikhakheni ehlukene, ngenxa yokuqina kwawo, amandla, kanye nokufaneleka kwawo ezimweni ezahlukene zemvelo.

Ukupakisha Nokuthumela

Ukupakishwa kahle kanye nokuthunyelwa kwamapayipi ensimbi e-LSAW (Longitudinal Submerged Arc Welding) kubalulekile ukuqinisekisa ukuthuthwa kwawo okuphephile kanye nokulethwa ezindaweni ezahlukene. Nansi incazelo yezinqubo ezijwayelekile zokupakisha kanye nokuthunyelwa kwamapayipi ensimbi e-LSAW:

Ukupakisha:
● Ukubopha: Amapayipi e-LSAW avame ukuhlanganiswa ndawonye noma apakishwe nge-Single Piece kusetshenziswa izintambo zensimbi noma amabhande ukuze kudalwe amayunithi aphathekayo okuphatha nokuthuthwa.
● Isivikelo: Iziphetho zamapayipi zivikelwe ngezivalo zepulasitiki ukuvimbela umonakalo ngesikhathi sokuhamba. Ngaphezu kwalokho, amapayipi angambozwa ngezinto zokuvikela ukuze kuvikelwe ezicini zemvelo.
● Ukuvikela Ukugqwala: Uma amapayipi ene-anti-corrosion coating, ubuqotho be-coating buyaqinisekiswa ngesikhathi sokupakisha ukuze kuvinjelwe umonakalo ngesikhathi sokuphatha nokuthuthwa.
● Ukumaka Nokulebula: Iphakheji ngayinye ilebula ngolwazi olubalulekile njengosayizi wepayipi, ibanga lezinto, inombolo yokushisa, kanye nezinye izici ukuze kube lula ukuyibona.
● Ukubopha: Amabhandishi aboshelwa ngokuqinile kuma-pallet noma kuma-skid ukuvimbela ukunyakaza ngesikhathi sokuthuthwa.

Ukuthunyelwa:
● Izindlela Zokuhamba: Amapayipi ensimbi e-LSAW angathunyelwa kusetshenziswa izindlela ezahlukene zokuhamba, okuhlanganisa umgwaqo, isitimela, ulwandle, noma umoya, kuye ngokuthi uya kuphi kanye nokuphuthuma.
● Ukufakwa kweziqukathi: Amapayipi angathunyelwa ngeziqukathi ukuze kuvikelwe kakhulu, ikakhulukazi ngesikhathi sokuthuthwa kwamanye amazwe. Iziqukathi ziyalayishwa futhi ziboshwe ukuze kuvinjelwe ukugudluka ngesikhathi sokuthuthwa.
● Ozakwethu Bezokuthutha: Izinkampani zokuthutha noma abathwali abadumile abanokuhlangenwe nakho kokuphatha amapayipi ensimbi bayaqashwa ukuqinisekisa ukulethwa okuphephile nangesikhathi.
● Imibhalo Yentela Yempahla: Imibhalo yentela yempahla edingekayo, okuhlanganisa izincwadi zokuthutha impahla, izitifiketi zomsuka, kanye neminye imibhalo efanele, iyalungiswa futhi ithunyelwe ukuze ithunyelwe kwamanye amazwe.
● Umshwalense: Kuye ngenani kanye nohlobo lwempahla, umshwalense ungahlelwa ukuze uvikeleke ezigamekweni ezingalindelekile ngesikhathi sokuthutha.
● Ukulandelela: Izinhlelo zokulandelela zesimanje zivumela umthumeli kanye nomamukeli ukulandelela inqubekela phambili yokuthunyelwa ngesikhathi sangempela, okuqinisekisa ukucaca kanye nokubuyekezwa okufika ngesikhathi.
● Ukulethwa: Amapayipi akhishwa endaweni oya kuyo, kulandelwa izinqubo ezifanele zokukhipha ukuze kugwenywe umonakalo.
● Ukuhlolwa: Lapho efika, amapayipi angahlolwa ukuqinisekisa isimo sawo kanye nokuhambisana nezimiso ngaphambi kokuba amukelwe ngumamukeli.

Imikhuba efanele yokupakisha nokuthumela impahla isiza ekuvimbeleni umonakalo, igcine ubuqotho bamapayipi ensimbi e-LSAW, futhi iqinisekise ukuthi afika ezindaweni zawo ezihlosiwe ngokuphephile futhi esesimweni esihle.

Amapayipi Ensimbi e-LSAW (2)